Key Benefits

The Key business benefits of implementing an Emydex system are:

Data Management System Benefits

• User configurable screens enable maximum flexibility and full utilisation of the system
• Built in report generator so the user can create their own reports
• Dynamic on screen reporting (data grids and drill downs)
• Pivot tables and charting
• Efficiency increases / decreases can be monitored by comparing current production to measured standards (running average)
• Logs and alerts

Kill line Benefits

• Integration to Kill line settlement system, eliminating mistakes and ensuring audit trail traceability
• Real time Kill Console shows dynamically in graphical form the throughput, analysis by grade, analysis by destination, analysis by lot
• Full integration to department systems for passport / EID control
• Quality scheme on line checks
• Supplementary labels for traceability of heads, hides etc.
• Automatic or manual grading
• Auto calculation of internal quality grades according to carcass quality rules
• Auto allocation to correct chill destination
• Statutory classification sheets
• Full data feedback facility to farmers
• Built in report generator so the user can create their own reports
• Dynamic on screen reporting (data grids and drill downs)
• Pivot tables and charting
• Efficiency increases / decreases can be monitored by comparing current production to measured standards (running average)
• Logs and alerts

Carcass Management Benefits

• Total control of carcass, side, primal, cut stocks in carcass chills
• Full traceability of product on hooks, gambrels, trees, and in bins
• Carcass modeling and splitting derives the remaining cut on a carcass/side based on the cut removed, calculating derived weights and updating chill stocks
• Carcass rules implemented to ensure only the correct quality carcasses / cuts are used for particular production / sales works orders
• Full forwards and backwards traceability to ensure the provenance of carcasses / cuts allocated to a production batch or sales order.
• Carcass rebuild P & L analysis
• Only need to weigh products out of chills to production or dispatch
• Works order to split carcasses in chill according to production or sales requirements.
• Carcass / primal / Cut dispatch from chill to either sales order or production order
• Intake of 3rd party carcasses / primal / cuts via Purchase order
• Inter group carcass transfer (full trace)
• Real time Chill stock analysis by age, grade, etc
• Real time stock reconciliation

Packing Management Benefits

• Total control over production.
• Eliminate unauthorised over production
• Total control over label data, eliminating labeling errors due to shop floor operators.
• All items packed automatically create stock items and ensure traceability with unique serialised identification numbers
• Future proof against changing identification requirements, e.g. 2D bar codes, RFID labeling.
• Work order control enables production managers to control production priority, over production, Dates, Label designs, Batch numbers and other traceability features such as country of origin
• Fully integrated “NICE Labels” label design program enables WYSIWYG label design.
• Printer independence
• Individually packed primal labeling, with or without pricing
• Weigh Price labeler Integration
• Check weigher integration
• System allows direct palletisation (based on target quantity) and direct binning (based on target weight
• Packing station operator screens display dynamic Macro buttons, reflecting order details and current production levels.
• Works orders can be allocated to individual or groups of production lines

Warehousing & Dispatch Benefits

• Intake, Move, Palletize, transfer stock etc, within locations and between locations.
• Box level traceability
• Dynamic stock control within each warehouse by Product, age and location.
• Real-time order Picking validation for dispatch against Sales orders
• Dispatch to customers with correct documentation
• Ability for orders to be picked from multiple warehouses
• Flexibility in operation for stock movement, stock picking, stock checking
• Automated transaction aggregation ready for billing.
• Direct download of Sales Orders into system ensuring the correct product is dispatched
• Automatic transfer of dispatch data back to customers automates their invoicing procedure. Saving time, ensuring accuracy of data and improving efficiency
• Secure Web Client enables customer viewing of their own data from remote location via the internet

Yields & Costings Benefits

• Increase profit by Identification of inefficiencies in production processes, enabling corrective action
• Monitor profitability in real time by the addition of costing information to the yield reports
• Instantly display and compare results to standards.
• Compares similar production processes by operator / production line / department / plant
• Efficiency increases / decreases can be monitored by comparing current production to measured standards (running average)
• Standard Yield reports or configured as per customer specific requirements