Rosderra Irish Meats

Pork,
Ireland

Rosderra Irish Meats Group is the largest pork processing company in Ireland. The group processes over 1.5m pigs per annum across their two state-of-the-art processing facilities at Edenderry, Co. Offaly and Roscrea, Co. Tipperary.

In addition, Rosderra have a specialty Meat Ingredients facility in Clara, Co. Offaly, a Pork-Curing facility in Jamestown Co. Leitrim, and a Cooked Meats facility in Stradone, Co. Cavan.

Rosderra approached Emydex in 2015 with a view to replacing their existing traceability and production control systems operating across the group that were approaching end-of-life. After winning a competitive tender process, Emydex was awarded the contract to supply a new factory floor data capture IT solution that operates door-to-door across the group’s four main operating plants. All production processes were to be covered including weighbridge integration, lairage, grading, primal deboning, further processing, packing, order picking and dispatch, as well as stock, yield management and traceability reporting.

Ireland - Rosderra (Pork)
Rosderra Irish Meats Group chose Emydex as an end to end solution to replace our legacy system. The first implementation was the warehouse and packing modules and through added interfaces with our ERP system brought immediate benefit to the business through greater visibility on orders, improved data validation and reduced administration especially around our cold store loads, where manual input has been greatly reduced. Overall the system greatly improved real time information and offers ease of use and improved flexibility when making changes. Louis Ennis, Rosderra Group Financial Accountant

Challenge

  • End-of-life Factory floor Production Control & Traceability reporting system
  • Multiple Production sites (4), feeding multiple 3rd party cold stores (5)
  • No real-time accurate reporting of production, stocks, yields and traceability
  • SAP back-office ERP not integrated for Order Processing

Solution

Solution

Outcome

  • Door-to-Door implementation in 4 sites
  • Tight integration to SAP ERP - master data, Purchase & Sales Orders
  • Real-Time accurate reporting on Stock, Production, Traceability and Yields
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