![\"Mallons](\"https:\/\/www.emydex.com\/wp-content\/uploads\/2013\/08\/clients_08Mallons.png\")
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Arthur Mallon Foods specialise in the production of fresh, frozen and cooked sausages. They supply fresh and frozen pork, to the major Irish retailers and export frozen pork sausage to Holland. Mallon\u2019s sausages have won multiple awards in Ireland, UK and France and have achieved two Great Taste Awards in 2012. They operate from a purpose built modern production facility in Hilden, Co. Monaghan.<\/p>\n
Arthur Mallon Foods identified a requirement to upgrade their existing production management systems to a single production management system that was scalable and flexible to meet with growing demands for specific industry, customer and supplier requirements. They required a single system to manage and report on order control, stock control, recipe formulation, traceability, quality control and yield control. With these objectives in mind they contacted Emydex in 2012.<\/p>\n
Phase 1\u00a0–\u00a0In order to minimise disruption to normal day operations, the project was split into a number of smaller project phases. Starting at the end, in Phase 1 Emydex customised their Packing & Processing module to suit Mallon\u2019s particular needs including features such as Unit, Box and Pallet Labelling. Packing stations allow operators to work to Packing Work Orders whilst enabling them to switch quickly between Work Orders.<\/p>\n
As part of this same project phase, Emydex\u2019s Warehouse Management module covering Dispatch was implemented \u2018off-the-shelf\u2019 with only a few tweaks required to meet their particular requirements. \u201cThe key point about Emydex software is the standard module offerings are very comprehensive and cover almost everything we need, and if they don\u2019t have specifically what we need, it\u2019s not a major hassle to change it\u201d said Paul Kearney in Arthur Mallon Foods.<\/p>\n
In parallel with the Emydex factory floor install<\/p>\n
Mallons also upgraded their ERP system, and Emydex integrated seamlessly with this. Sales orders are keyed into their financial system and then sent directly to Emydex for order picking and dispatching. Purchase orders are generated within Emydex, and then exported to the financial system upon receipt of goods.<\/p>\n
Phase 2 of the project covered Raw Material and Dry Goods Intake, as well as Issuing Stock into Production via handheld scanners to ensure stock levels are accurately maintained.<\/p>\n
Phase 3, Emydex\u2019s Recipe formulation system is currently being implemented, and about to go-live. This module will track and control the levels of ingredients being issued to recipes as well as the calculating yields from finished recipes. Implementing the recipe system will assist Arthur Mallon\u2019s with Quality Control and Traceability reporting, as well as provide key information in real-time to the floor managers as to the performance of the line.<\/p>\n