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Home / Archives for Markets / New Zealand

Silver Fern Farms Extends Emydex Across Venison Processing with Two Successful Plant Go-Lives

15 July 2026

Silver Fern Farms has extended its use of Emydex into venison processing, with successful go-lives at two New Zealand plants in five weeks. Rotorua went live on 8 June 2026, followed by Kennington, near Invercargill, on 6 July. The two sites are the seventh and eighth Silver Fern Farms plants to run Emydex, and mark the first venison implementation in Emydex’s 22-year history. 

A partnership that keeps growing 

Silver Fern Farms is New Zealand’s leading processor, marketer and exporter of premium lamb, beef and venison. The company produces around 30% of the country’s red meat across 14 plants, and has been an Emydex customer since 2019. 

The first phase of the partnership covered beef. Emydex was rolled out plant by plant across the beef network, with each site bringing its own processing flows, throughput and reporting needs. When the Pacific site went live in 2025, all six beef plants were running Emydex across the full primary butchery workflow, from the kill floor through liveweight and EID capture, grading, inspection and carcass-level traceability. The legacy CRS system was retired. 

Just as important, those six deployments settled a way of working: close collaboration between Emydex and site teams, phased testing, and a structured go-live that keeps production running. Venison put that model to the test. 

Building venison processing from the ground up 

Venison was a new species for the Emydex platform, so there was no existing configuration to lean on. The Emydex team worked with Silver Fern Farms subject matter experts to define the workflows, product structures and data capture requirements that deer processing needs. 

Both plants operate a manual chain with four Emydex data capture stations on the factory floor: 

  • Bolt station: records each animal at the start of processing 
  • Liveweight and EID station: captures live weights and electronic identification for lifetime traceability 
  • Inspection station: records veterinary and quality inspection outcomes on the line 
  • Grading station: captures carcass grades and weights, feeding supplier payments and yield data 

Each station feeds the plant’s kill line and traceability systems as the chain runs. 

Two go-lives in five weeks 

Rotorua came first, and with it the work of a first-of-species implementation: new workflows, new product structures and extensive testing before the switch. The go-live itself was straightforward. Silver Fern Farms reported that the system settled in quickly, and the few minor issues that surfaced were resolved by the Emydex support team within days. 

Kennington was built on the configuration proven at Rotorua and went live five weeks later. For a processor running multiple sites, this is the point that matters: once a species is proven on the platform, the next plant is faster to deliver, carries less risk and starts returning value sooner.

Rotorua 

Kennington 

Real-time visibility with Emydex BI 

Both venison plants run Emydex Business Intelligence, now standard across the Silver Fern Farms network. User access for every site is managed centrally from a single point, which cuts administration and keeps permissions consistent as the network grows. 

On the operations side, teams work from live dashboards rather than end-of-day reports. A Kill List view shows what is on the day’s kill and how it is progressing. A Carcass Summary breaks down carcasses by destination with weights and averages. A Contamination dashboard tracks rates against the government standard in real time, giving managers the chance to act before a problem grows. Daily Kill Sheets and carcass reports cover traceability and compliance across both sites. 

Across a network of our size, the real value is consistency. Emydex gives our teams a shared operational picture, so they spend less time pulling data together and more time acting on it. Decisions that previously depended on end-of-day reporting can now happen much closer to the floor, and Rotorua and Kennington were able to start delivering that value from the early stages of go-live.”

Matt Ballard, Chief Transformation Officer, Silver Fern Farms

Looking ahead 

With venison now proven across two sites, the groundwork is in place to extend the species further across the Silver Fern Farms network, and the wider programme of collaboration continues. 

Emydex provides production management, traceability and business intelligence software to meat, fish and food processors worldwide. If you are evaluating MES or traceability systems for venison, beef or any other species, get in touch to request a demo. 

Request a Demo

Filed Under: Carcass Management, Customer News, ERP Systems Integration, General, Kill Line & Settlements, New Zealand, Primary Processing, Traceability Reporting

Emydex Visits Silver Fern Farms Te Aroha and Pacific Plants

5 December 2025

During their latest operational tour across Australasia, Emydex CEO David McMahon and General Manager – Australasia Shane Hayes visited two Silver Fern Farms (SFF) beef processing plants in New Zealand: Te Aroha and Pacific (Hastings).

The visits reinforced the strong partnership between Emydex and New Zealand’s leading red meat processor and highlighted the continued evolution of digital transformation across the SFF network.

Strengthening a Proven Partnership

Silver Fern Farms has been working with Emydex since 2020 to modernise production management, traceability and data visibility across its beef plants.

With both Te Aroha and Pacific live on Emydex, all six SFF beef primary butchery sites are fully completed.

David McMahon commented:

“These visits reaffirm the strength of our collaboration with SFF and highlight the real impact that digital transformation can have on plant performance, visibility and decision-making across the network.”

Insights From the Plant Floor

The visits allowed the Emydex team to observe production flows, terminal usage and operator interactions directly on the factory floor. This hands-on engagement ensures that future improvements, refinements and upcoming deployments can be aligned with the operational reality of each site.

Shane Hayes added:

“It was great to meet the plant teams in Te Aroha and Pacific and see firsthand how they’re using Emydex day-to-day. Their feedback is essential as we continue to improve and scale the solution across new species and plants.”

The Emydex team would also like to acknowledge the support received during the visits. Special thanks to Jeff Hulena for travelling to shadow both plant tours, and to Dylan Marsh for accompanying the Pacific visit. We also appreciate the time and insights shared by plant managers Namu Searancke-Henderson at Te Aroha and Cory Hogg at Pacific, who hosted the team on site.

Go-Lives at Pacific and Te Aroha

Both plants have successfully gone live on Emydex MES as part of Silver Fern Farms’ multi-year digital transformation programme, supported by strong collaboration between SFF and Emydex teams.

Pacific (Hastings)

The Pacific site completed its transition from a legacy CRS system to Emydex through a structured deployment, including a custom liveweight solution tailored to the site’s requirements and the rollout of SFF BI V2, providing enhanced data insights.

SFF’s Chief Transformation Officer, Matt Ballard, praised the progress, describing the milestone as a significant step forward for the beef network.

Te Aroha

Te Aroha was the fourth SFF beef primary butchery site to adopt Emydex MES, a deployment that has since proven highly stable and effective across all plant operations.

Its long-term performance continues to demonstrate the adaptability of the Emydex platform to different operational layouts and species-specific workflows.

Looking Ahead

With the beef network nearing completion, the next phase will focus on expansion into venison and lamb, continuous improvement initiatives and further standardisation across the SFF group.

The New Zealand plant visits strengthen collaboration and ensure both teams remain aligned as SFF advances its long-term digital transformation journey.

Book a Discussion With Our Team

Learn how Emydex can support your plant’s digital transformation with robust MES, traceability and production control solutions.

Request a Demo

Filed Under: Australasia, Beef, Customer News, Lamb, New Zealand

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