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Home / Archives for Markets / New Zealand

Silver Fern Farms Extends Emydex Across Venison Processing with Two Successful Plant Go-Lives

15 July 2026

Silver Fern Farms has extended its use of Emydex into venison processing, with successful go-lives at two New Zealand plants in five weeks. Rotorua went live on 8 June 2026, followed by Kennington, near Invercargill, on 6 July. The two sites are the seventh and eighth Silver Fern Farms plants to run Emydex, and mark the first venison implementation in Emydex’s 22-year history. 

A partnership that keeps growing 

Silver Fern Farms is New Zealand’s leading processor, marketer and exporter of premium lamb, beef and venison. The company produces around 30% of the country’s red meat across 14 plants, and has been an Emydex customer since 2019. 

The first phase of the partnership covered beef. Emydex was rolled out plant by plant across the beef network, with each site bringing its own processing flows, throughput and reporting needs. When the Pacific site went live in 2025, all six beef plants were running Emydex across the full primary butchery workflow, from the kill floor through liveweight and EID capture, grading, inspection and carcass-level traceability. The legacy CRS system was retired. 

Just as important, those six deployments settled a way of working: close collaboration between Emydex and site teams, phased testing, and a structured go-live that keeps production running. Venison put that model to the test. 

Building venison processing from the ground up 

Venison was a new species for the Emydex platform, so there was no existing configuration to lean on. The Emydex team worked with Silver Fern Farms subject matter experts to define the workflows, product structures and data capture requirements that deer processing needs. 

Both plants operate a manual chain with four Emydex data capture stations on the factory floor: 

  • Bolt station: records each animal at the start of processing 
  • Liveweight and EID station: captures live weights and electronic identification for lifetime traceability 
  • Inspection station: records veterinary and quality inspection outcomes on the line 
  • Grading station: captures carcass grades and weights, feeding supplier payments and yield data 

Each station feeds the plant’s kill line and traceability systems as the chain runs. 

Two go-lives in five weeks 

Rotorua came first, and with it the work of a first-of-species implementation: new workflows, new product structures and extensive testing before the switch. The go-live itself was straightforward. Silver Fern Farms reported that the system settled in quickly, and the few minor issues that surfaced were resolved by the Emydex support team within days. 

Kennington was built on the configuration proven at Rotorua and went live five weeks later. For a processor running multiple sites, this is the point that matters: once a species is proven on the platform, the next plant is faster to deliver, carries less risk and starts returning value sooner.

Rotorua 

Kennington 

Real-time visibility with Emydex BI 

Both venison plants run Emydex Business Intelligence, now standard across the Silver Fern Farms network. User access for every site is managed centrally from a single point, which cuts administration and keeps permissions consistent as the network grows. 

On the operations side, teams work from live dashboards rather than end-of-day reports. A Kill List view shows what is on the day’s kill and how it is progressing. A Carcass Summary breaks down carcasses by destination with weights and averages. A Contamination dashboard tracks rates against the government standard in real time, giving managers the chance to act before a problem grows. Daily Kill Sheets and carcass reports cover traceability and compliance across both sites. 

Across a network of our size, the real value is consistency. Emydex gives our teams a shared operational picture, so they spend less time pulling data together and more time acting on it. Decisions that previously depended on end-of-day reporting can now happen much closer to the floor, and Rotorua and Kennington were able to start delivering that value from the early stages of go-live.”

Matt Ballard, Chief Transformation Officer, Silver Fern Farms

Looking ahead 

With venison now proven across two sites, the groundwork is in place to extend the species further across the Silver Fern Farms network, and the wider programme of collaboration continues. 

Emydex provides production management, traceability and business intelligence software to meat, fish and food processors worldwide. If you are evaluating MES or traceability systems for venison, beef or any other species, get in touch to request a demo. 

Request a Demo

Filed Under: Carcass Management, Customer News, ERP Systems Integration, General, Kill Line & Settlements, New Zealand, Primary Processing, Traceability Reporting

Emydex Visits Silver Fern Farms Te Aroha and Pacific Plants

5 December 2025

During their latest operational tour across Australasia, Emydex CEO David McMahon and General Manager – Australasia Shane Hayes visited two Silver Fern Farms (SFF) beef processing plants in New Zealand: Te Aroha and Pacific (Hastings).

The visits reinforced the strong partnership between Emydex and New Zealand’s leading red meat processor and highlighted the continued evolution of digital transformation across the SFF network.

Strengthening a Proven Partnership

Silver Fern Farms has been working with Emydex since 2020 to modernise production management, traceability and data visibility across its beef plants.

With both Te Aroha and Pacific live on Emydex, all six SFF beef primary butchery sites are fully completed.

David McMahon commented:

“These visits reaffirm the strength of our collaboration with SFF and highlight the real impact that digital transformation can have on plant performance, visibility and decision-making across the network.”

Insights From the Plant Floor

The visits allowed the Emydex team to observe production flows, terminal usage and operator interactions directly on the factory floor. This hands-on engagement ensures that future improvements, refinements and upcoming deployments can be aligned with the operational reality of each site.

Shane Hayes added:

“It was great to meet the plant teams in Te Aroha and Pacific and see firsthand how they’re using Emydex day-to-day. Their feedback is essential as we continue to improve and scale the solution across new species and plants.”

The Emydex team would also like to acknowledge the support received during the visits. Special thanks to Jeff Hulena for travelling to shadow both plant tours, and to Dylan Marsh for accompanying the Pacific visit. We also appreciate the time and insights shared by plant managers Namu Searancke-Henderson at Te Aroha and Cory Hogg at Pacific, who hosted the team on site.

Go-Lives at Pacific and Te Aroha

Both plants have successfully gone live on Emydex MES as part of Silver Fern Farms’ multi-year digital transformation programme, supported by strong collaboration between SFF and Emydex teams.

Pacific (Hastings)

The Pacific site completed its transition from a legacy CRS system to Emydex through a structured deployment, including a custom liveweight solution tailored to the site’s requirements and the rollout of SFF BI V2, providing enhanced data insights.

SFF’s Chief Transformation Officer, Matt Ballard, praised the progress, describing the milestone as a significant step forward for the beef network.

Te Aroha

Te Aroha was the fourth SFF beef primary butchery site to adopt Emydex MES, a deployment that has since proven highly stable and effective across all plant operations.

Its long-term performance continues to demonstrate the adaptability of the Emydex platform to different operational layouts and species-specific workflows.

Looking Ahead

With the beef network nearing completion, the next phase will focus on expansion into venison and lamb, continuous improvement initiatives and further standardisation across the SFF group.

The New Zealand plant visits strengthen collaboration and ensure both teams remain aligned as SFF advances its long-term digital transformation journey.

Book a Discussion With Our Team

Learn how Emydex can support your plant’s digital transformation with robust MES, traceability and production control solutions.

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Filed Under: Australasia, Beef, Customer News, Lamb, New Zealand

Emydex Australasia Tour 2025

27 November 2025

Strengthening Partnerships Across Australia and New Zealand 

During the first two weeks of November, Emydex CEO David McMahon travelled from Ireland to join Shane Hayes, General Manager Australasia, on a strategic tour across Australia and New Zealand. As a global provider of MES and traceability software solutions for the food processing industry, Emydex places strong importance on maintaining close relationships with customers, partners, prospects and regional teams. This tour reinforced our commitment to supporting operational efficiency, supply chain visibility and digital transformation in the Australasian market. 

It was a fantastic experience reconnecting with our customers, partners and Emydex colleagues across Australia and New Zealand. The warm welcome, openness and trust shown throughout the journey made these two weeks incredibly valuable for us as a company.”
David McMahon, CEO, Emydex 

Reinforcing Strategic Relationships in Australia  

The tour began in Australia with a series of visits to key customers, trusted partners and high potential prospects. 

In Western Australia, David and Shane visited Harvest Road Group and  WAMMCO International, strengthening alignment on current projects and operational priorities. 

In Queensland, they met with the SunPork Group and visited the Emydex team based in Brisbane to discuss ongoing initiatives and celebrate important internal milestones. 

Meeting With Key Industry Stakeholders in New Zealand  

After the initial visits in Australia, the tour continued in New Zealand. 

David and Shane visited Silver Fern Farms at the Te Aroha and Pacific sites to gain insight into day-to-day operations and observe how data-driven systems support decision-making across the plants. 

In Auckland, they met with Wilson Hellaby to discuss current initiatives and future plans for the region. 

The tour also included time with Emydex colleagues across the country. 

It was a pleasure meeting so many of our customers and colleagues across the region. Each visit strengthened our relationships and reinforced the importance of staying close to the operations we support.”
Shane Hayes, General Manager Australasia, Emydex 

Advancing Conversations Across Australia  

Following the visit to New Zealand, David and Shane returned to Australia. 

They visited O’Connor Beef in Victoria and Junee Prime Lamb in New South Wales, focusing on project progress and operational insights. 

Emydex also extends appreciation to our long standing partners at Linco Food Systems for their continued collaboration and support across multiple Australian states. 

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A Tour Focused on Insight and Collaboration 

Across both Australia and New Zealand, the tour was defined by meaningful discussions, onsite insights and time spent strengthening relationships with customers, partners and internal teams. These interactions help ensure that Emydex remains closely aligned with the needs of the market and continues to support food processors with technology that enhances control, visibility and performance. 

This tour has been invaluable in strengthening our relationships across Australia and New Zealand. The engagement, openness and trust shown by our customers, partners and colleagues reinforced the importance of being present in the region and continuing to support their operations with clarity and commitment.”
David McMahon, CEO, Emydex 

Speak With Our Team 

If your organisation is working to improve operational visibility, enhance quality control or advance its digital strategy, our team is ready to support you. We welcome the opportunity to understand your goals and explore how Emydex solutions can add value to your operations. 

Book a meeting with our team today. 

Request a Demo

Filed Under: Australasia, Company Updates, New Zealand

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