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Industry News

Home / Archives for Industry News

Dawn Meats Group: More Than Twenty Years of Partnership with Emydex

30th September 2026

More than twenty years after Dawn Meats Group first started working with Emydex, the partnership has been recognised with one of our twenty-year Customer Milestone Plaques. Earlier this month, the plaque was presented to Shane Slattery, Chief Information Officer at Dawn Meats Group, marking one of the longest-standing customer relationships in Emydex’s history.

About Dawn Meats Group

Founded in County Waterford in 1980, Dawn Meats Group is a family-owned business and a leading beef and lamb processor. The group employs more than 12,000 people across thirteen countries, operates eleven sites in Ireland, six in New Zealand and thirteen in the UK, and supplies retailers, manufacturers and foodservice customers in over 70 countries. Each year it processes around 1.6 million cattle, 8 million sheep and 70,000 deer, sourced from 30,000 farmers and 4,300 farmer shareholders.

How it started

Dawn Meats first began working with Emydex in 2005, in our own early years as a company, and started rolling out Emydex Production Management across the group in 2008. Grannagh, Rathdowney and Charleville went live in Ireland, followed in November 2009 by Highland Meats in Scotland, where the first phase centred on Carcass Management integrated to the plant’s existing kill line.

Martin Curran, then Group Factory Systems Manager at Dawn Meats, said at the Highland go-live:

It’s a credit to the joint Emydex/Dawn team that we are now in a position where with adequate planning, Emydex module roll-outs can be completed within a short space of time without any interruption to production.”

Within four years of the first rollout, the system was operating as the group standard for factory floor data capture, production control and traceability reporting in eleven of the thirteen plants in the group at that time, covering everything from carcass intake through boning, packing and dispatch.

Shane Slattery said at the time:

Emydex is a central pillar of our strategic IT plan going forward, and our goal now is to concentrate on completing the roll-out of Emydex to our primary processing sites by year end. This plan may seem aggressive, but we believe that it is achievable on account of the inherent flexibility of the core Emydex product to handle any differences in the business processes required in our disparate sites.”

What changed along the way

Quite a lot. In 2015 Dawn went live with Emydex Warehouse Management at its cold store and distribution site near Birmingham, covering goods inwards, blast freezing, put-away, picking and dispatch.

Then came quality. Dawn Meats’ factory checks had been paper-based until that point: printed, handed out, filled in, countersigned, filed, and physically retrieved whenever an auditor asked for them. The Emydex Quality Management System went live in two Irish plants in 2019. By 2024 it was running across fourteen primary processing plants in Ireland and the UK, and Dawn’s own technical team had built close to 500 quality workflows in it themselves, from abattoir and boning hall pre-op checks to GMP audits and metal detector checks, without needing to involve our developers or their internal IT department.

More than twenty years on

Dawn Meats Group More Than Twenty Years of Partnership with Emydex

Twenty years is a long time in any technology relationship. Over that period Emydex has become part of how we run our plants, across production, traceability and quality. The reliability of the system matters, and so does the fact that the people behind it understand meat processing. We are pleased to mark the milestone and we look forward to what comes next.”

Shane Slattery, Chief Information Officer, Dawn Meats Group

Two decades brings a lot of change: new sites, new customers, new regulations, new people on both sides. What matters is that the system has kept earning its place through all of it. The milestone plaques are our way of recognising that.

Dawn Meats Group is one of a number of Emydex customers now reaching ten years or more with us, across beef, pork, lamb, poultry and seafood processing in Ireland, the UK, Australasia, Africa and the Americas.

Congratulations to Shane and everyone at Dawn Meats Group and thank you for the trust you have placed in our team over more than twenty years.

To learn more about how Emydex supports beef and lamb processors with production management, traceability and quality systems, visit our Beef Processing Software and Lamb Processing Software pages, or contact our team.

Request a Demo

Filed Under: Awards, Beef, Customer News, Europe, Lamb

Ashbourne Meat Processors: Ten Years of Partnership with Emydex

22nd September 2026

Earlier this month, we shared that Emydex has started delivering Customer Milestone Plaques to long-standing customers across our global markets, recognising partnerships of ten, fifteen and twenty years. The first plaque has now been delivered to Ashbourne Meat Processors, marking ten years of working with Emydex.

About Ashbourne Meat Processors

Founded in 1985, Ashbourne Meat Processors is a family-owned Irish beef processor with operations in Roscrea, County Tipperary, and Naas, County Kildare.

The business employs close to 200 people across its abattoir, deboning and cold storage operations, supplying premium chilled beef to customers throughout Europe, Asia, Africa and the Middle East.

Ashbourne has also received recognition for the quality and sustainability of its products in recent years, including a gold medal at the World Steak Challenge and Gold membership of Bord Bia’s Origin Green programme.

Connecting Two Plants Through One System

Before the Emydex implementation, Ashbourne’s Roscrea and Naas plants were largely operating independently. Livestock information recorded at Roscrea generated its own paperwork, which then had to be recreated when carcasses were transferred to Naas or to other sites.

The implementation was completed across the two sites in phases, starting with the Naas deboning operation before moving to the Roscrea abattoir, roughly 100 kilometres away.

Both plants were connected through the same system, covering processes from livestock intake through boning, packing and dispatch. Ear tags could also be scanned and animal information registered automatically with AIMS, the Department of Agriculture’s Animal Identification and Movement System, removing a step that had previously relied on manual data entry.

PJ Butler, Plant Manager at Roscrea, described the impact shortly after the system went live:

The savings in administration were immediate. We saved a labour unit in the office immediately, and the piles of paperwork and stacks of files are a thing of the past. We’re almost paperless now, except for the cheques which some of our more traditional farming suppliers prefer over electronic payments. I estimate that actual physical paperwork has decreased by 95 percent, and that’s a huge achievement.”

Ten Years On

Ashbourne Meat Processors: Ten Years of Partnership with Emydex

A decade later, Ashbourne continues to use Emydex across both plants.

After ten years, Emydex is firmly embedded in how we manage our operations. The consistency and traceability it provides across both plants, together with the team’s understanding of the beef industry, has been an important part of that relationship.”

Donal Houlihan
Operations Manager, Ashbourne Meat Processors

A decade brings a lot of change: new regulations, growing volumes, new plant layouts, sometimes new technology on the factory floor altogether. Emydex has kept working alongside Ashbourne through all of that, and the two companies are still working together ten years later.

Ashbourne is one of several Emydex customers now reaching ten years or more with us, across beef, pork, lamb, poultry and seafood processing in Ireland, the UK, Australasia, Africa and the Americas. Congratulations to everyone at Ashbourne Meat Processors on ten years of partnership and thank you for the trust you have placed in our team throughout that time.

To learn more about how Emydex supports beef processors with production management, traceability and quality systems, visit our Beef Processing Software page or contact our team.

Request a Demo

Filed Under: Awards, Beef, Europe

Emydex on Site: Harvey Beef and WAMMCO

31st March 2026

Emydex on Site brings teams directly onto the factory floor, working alongside processors to understand real operations and support live production environments.

During a recent visit to Western Australia, Shane Hayes, General Manager Australasia, spent time on site with Harvey Beef and WAMMCO, engaging with plant teams, reviewing systems in use and aligning on the next phase of operational and technology development.

These visits formed part of our ongoing commitment to strengthening customer relationships, understanding operational realities, and ensuring Emydex continues to deliver solutions that genuinely make a difference.

Harvey Beef – Supporting upcoming improvements

At Harvey Beef, discussions focused on upcoming process changes and how the Emydex MES platform can continue to support the plant as operations evolve.

As production requirements shift, the priority is to ensure systems remain aligned with the reality of the factory floor, supporting throughput, maintaining traceability and reducing dependency on manual intervention.

This was followed by a visit from Alan Doocey, Helpdesk Support Technician and Implementation Software Engineer at Emydex, who supported a server migration and worked closely with on site teams to ensure a smooth transition and continuity of live operations.

Shane Hayes commented:

“Spending time on site with the people using Emydex every day gives us a clear understanding of what is working well and where improvements can deliver real impact. That feedback directly informs how we continue to evolve the platform.”

WAMMCO – Planning for Phase 2 and future enhancements

At WAMMCO’s Katanning facility, the focus was on planning the next stage of implementation.

Phase 2 will introduce additional functionality designed to remove manual processes, improve data accuracy and streamline workflows across the plant.

By building on the foundation already established, the objective is to strengthen operational control while reducing inefficiencies that impact performance at scale.

Exploring new opportunities in the region

During the trip, Shane also met with several industry prospects across WA.

Conversations focused on how Emydex’s proven MES platform can help improve business practices, unlock traceability gains, reduce rework, and deliver the operational visibility modern processors require.

Driving value through presence and partnership

Site visits play a critical role in how Emydex continues to evolve its platform and support processing environments.

Understanding how operators interact with systems on the factory floor, where friction occurs and what drives performance, ensures that every enhancement is grounded in real operational conditions.

This approach enables the delivery of technology that integrates into production, supports decision making and drives measurable outcomes across the business.

Emydex thanks the teams at Harvey Beef and WAMMCO for their time, insights and collaboration. Continued engagement will support the next phase of operational development across both sites.

 

Looking to improve performance across your factory floor?

Book a meeting to explore how Emydex can support your operations.
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Filed Under: Australasia, Company Updates, Lamb

Emydex Industry Standard Systems – Setting the Benchmark for Food Processing Excellence 

19th March 2026

For more than four years, Emydex has been on an ambitious journey to reshape how food processors operate around the world. Today, we are excited to share the significant progress of our Industry Standard Systems initiative, a longterm strategic programme designed to redefine efficiency, quality, and scalability across the entire protein-processing sector. 

This initiative marks one of the most transformative chapters in Emydex’s history, bringing together our industry expertise, our customer community, and our commitment to continuous innovation to create solutions that work better, faster, and smarter for everyone. 

Why Industry Standard? 

Traditionally, bespoke system implementations, while powerful, resulted in inconsistent functionality, duplicated effort, elongated delivery timelines, and complex upgrade paths. 

Our Industry Standard initiative directly addresses these challenges. By developing a common, modular, and preconfigured platform, we provide systems that work “out of the box” for core processing operations, while still giving customers the flexibility to add configuration and customisation only where it truly adds value. 

The result is a stepchange for processors worldwide: 

  • Less Time – Rapid deployments with predictable outcomes 
  • Lower Cost – Reduced total cost of ownership through shared, reusable components 
  • Higher Quality – Consistent, robust, tested and proven functionality 
  • Futureproofed – Seamless version upgrades with minimal disruption 

At its core, Industry Standard is about collaboration, alignment, and building once for the benefit of many. 

Built With Industry Leaders 

This project has been shaped handinhand with two of Europe’s most respected meat processors, longstanding Emydex partners. Together, we’ve aligned operational practices and designed a unified platform that now serves beef, lamb, and retail processing environments with unprecedented consistency. 

The outcome is a repeatable model in which up to 90% of functionality is standardised, with just 10% tailored to individual site or customer needs, a dramatic improvement in efficiency and scalability. 

 Industry Standard in Action 

Industry Standard is already operating in live production environments across multiple regions.

In Ireland, the Emydex Lamb Industry Standard is running across primary processing operations, supporting activities including livestock intake, lairage and grading. In Scotland, the platform is also live within Vivers Scotlamb, where it currently supports primary processing operations, with further rollout planned across additional areas of the plant. In the United States, Sustainable Beef in Nebraska is operating on the Emydex Beef Industry Standard within a high-capacity facility designed to process up to 1,500 cattle per day.

 A Platform for Every Protein 

Industry Standard now spans all major protein categories: 

  • Beef
  • Lamb
  • Pork
  • Poultry
  • Seafood

It also includes tailored modules supporting ValueAdded operations, warehousing, and further processing, giving customers a complete ecosystem in a unified, futureready architecture. 

Customer Benefits That Move the Needle 

Our Industry Standard approach delivers tangible value: 

Reusable Components: Accelerate delivery by eliminating unnecessary custom coding. 

Agile Deployment: Predictable timetovalue with fixedscope, fixedbudget implementations. 

Compliance & Traceability: Builtin support for global legislative, food safety, and auditing requirements. 

Operational Efficiency: Realtime data capture, actionable insights, and integrated plantwide visibility. 

Scalability: From a single site to multisite, multicountry, enterprisewide rollouts. 

A Shared Vision for the Future 

Industry Standard is not simply a software initiative; it represents a new strategic direction for the entire Emydex ecosystem. 

By standardising core processes and aligning best practices across the industry, we are helping processors unlock new levels of performance, transparency, and sustainability. 

This is the foundation for the next decade of digital transformation in the protein sector, and we’re only getting started. 

 

Want to Go Further? Let’s Talk. 

If you’re interested in learning how Industry Standard could accelerate your digital journey, whether you operate one site or twenty, we’d love to start the conversation. 

👉 Contact Emydex today to explore how Industry Standard can transform your operations, reduce complexity, and futureproof your business. 

Request a Demo

Filed Under: Company Updates, Industry News, Industry Standard Systems, Markets

Staunton Foods & Emydex: A 12 Year Partnership in Precision Pork Processing

5th February 2026

When Staunton Foods first partnered with Emydex in 2014, the goal was clear: build a production management platform capable of supporting one of Ireland’s leading pork processing plants with reliability, accuracy, and visibility. Over twelve years later, that decision has shaped a digitally enabled factory environment that continues to evolve and support the company’s growth and reputation for quality.

A Heritage Processor with Modern Ambition

Staunton Foods, based in Timoleague in the heart of West Cork, has long been recognised as one of Ireland’s leading pork processors. Established decades ago and deeply integrated into the regional agricultural economy, the business has always prided itself on quality, animal welfare, and operational integrity.

By 2014, the plant’s throughput and increasing data demands meant its older legacy factory-floor systems supporting kill-line operations, livestock payments, and boning-hall reporting were being pushed to their limits. Stauntons needed a platform capable of meeting modern demands, not just in performance, but also in compliance, traceability, and integration with financial and partner systems.

Introducing a Digital Backbone for the Kill Floor

The first phase of the collaboration focused on modernising kill‑line operations. Emydex introduced structured data capture at lairage, grading, and slaughter points, enabling Staunton Foods to shift from fragmented legacy processes to a single, consistent source of operational truth.

Key benefits from this foundation included:

  • Greater accuracy in livestock payments: Reliable grading, consistent data capture, and clear traceability records helped establish full transparency for producers supplying the plant.
  • A unified view of kill‑line performance: Daily operations became easier to analyse, enabling supervisors to identify issues earlier, reduce variation, and maintain throughput targets.
  • Confidence in compliance and audit readiness: With consistent, structured data in place, Staunton could respond more effectively to retailer, regulatory, and customer audit requirements.

Extending the Platform to the Boning Hall and Beyond

Following the successful stabilisation of kill‑line processes, Staunton Foods extended its Emydex system into the boning hall and downstream production areas. This included support for:

  • Yield reporting and loss identification
  • Stock visibility across raw, WIP, and finished goods
  • Handheld scanning for movement, labelling, and dispatch
  • Packing and palletisation workflows
  • Enhanced traceability linking carcass data to downstream outputs

Operators benefited from simpler workflows and fewer manual touchpoints, while supervisors gained more precise insight into cutting yields, material usage, and batch-level performance.

For a business with high throughput, narrow margins, and strict quality requirements, this transparency has been pivotal.

Integrations that Strengthen the Business

One of Staunton Foods’ most significant long-term advantages has been the integration of Emydex data with financial and partner systems. Over the years, interfaces have been introduced and refined to support:

  • Sage accounting
  • XML data exchange with partner processors and cold stores
  • Automated consolidation of production and commercial data

This connected ecosystem means operations are no longer siloed. Instead, the company benefits from an information flow that joins production, finance, planning, and logistics into a cohesive picture.

Resilience Through Continuous Improvement

What makes the Staunton–Emydex partnership stand out is not only the depth of the system but the consistency of improvements over more than a decade. These have included:

  • Performance tuning to keep pace with throughput growth
  • Software updates and compatibility enhancements
  • Adjustments to accommodate new commercial requirements
  • Improvements in handheld scanning and data‑capture workflows
  • Extensions to reporting and operational visibility

This pattern of steady enhancement has ensured the system never stagnates and continues to evolve alongside Staunton’s needs.

A Perspective from Staunton Foods Management

For us, reliability is everything. The plant moves fast, and we need systems that keep pace without getting in the way. What Emydex has delivered over the years is consistency: consistent data, consistent performance, and consistent support. It gives our team confidence on the kill floor, in the boning hall, and in the office. Emydex has grown with us. We consider it an integral part of how we manage our business today”
John O’Regan, Staunton Foods Management

Unlocking Smarter Decision‑Making

Today, Staunton Foods uses its Emydex environment not just as a transactional production tool but as an operational intelligence platform. Supervisors and managers benefit from:

  • Clearer trend analysis based on multi-year data
  • Better forecasting informed by accurate yields and run‑rate insights
  • More proactive decision‑making informed by real-time visibility
  • Faster resolution of issues uncovered by transparent data flows

This has helped strengthen margins, control waste, and improve operational discipline across the factory.

Supporting a Sustainable, Future-Ready Irish Processor

As the Irish pork sector faces competitive pressures, regulatory expectations, and rapid shifts in market conditions, the partnership between Staunton Foods and Emydex provides a stable foundation for continued growth.

Staunton’s commitment to maintaining a modern, data-driven production environment ensures the business remains resilient, responsive, and aligned with evolving industry demands.

A Partnership Built to Last

Twelve years on from the original go-live, Staunton Foods continues to rely on Emydex as a key strategic partner, not just a software vendor. The relationship is defined by collaboration, mutual trust, and a shared goal of maintaining one of Ireland’s most respected pork-processing operations.

The result is a quiet, steady success story: a modern MES driving real value in one of Ireland’s most traditional industries.

Interested in how a data-driven MES could support your processing operation?
Speak with our European team to explore how Emydex works in practice.
Schedule a meeting

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Filed Under: Customer News, Europe, Kill Line & Settlements, Pork, Traceability Reporting, Yields & Costings

Emydex at IPPE 2026

16th January 2026

Our third consecutive year exhibiting poultry processing solutions in partnership with BAADER. 

Emydex will be exhibiting at IPPE 2026 for the third consecutive year, once again in partnership with BAADER. Taking place from 27–29 January in Atlanta, IPPE remains the world’s leading event for the poultry, meat and food processing industries. 

For Emydex, IPPE continues to be a key opportunity to meet processors who are actively looking to modernise operations through practical, data-driven solutions. 

Supporting poultry processors with real-time operational insight 

Across poultry plants worldwide, processors are under growing pressure to improve efficiency, strengthen compliance and respond faster to operational challenges. Yet many operations still rely on paper-based or fragmented systems that limit visibility and delay decision-making. 

Emydex helps poultry processors move beyond these constraints by enabling real-time data capture and operational insight directly from the factory floor. 

All information is right at my fingertips.”
Phil Wise, Plant Manager at Murray’s Chicken 

Emydex supports poultry processors by providing real-time visibility across production, quality and traceability, enabling teams to make informed decisions directly from the factory floor. 

Proven in poultry operations worldwide 

Emydex solutions are trusted by poultry processors across multiple regions. Companies such as Murray’s Chicken, Forresters Chicken and Rosie & Jim use Emydex to support daily operations, improve visibility and embed traceability into their processes. 

With accurate, live production and quality data available instantly, teams can act in the moment rather than relying on retrospective reports.  

The difference between before Emydex and after Emydex is like night and day.”
John Acornley, Finance Director at Forresters Chicken 

Meet the Emydex team at IPPE 2026 

During IPPE 2026, our CEO, David McMahon, and Cody Musclow, will be on site meeting poultry processors to discuss operational challenges and opportunities for digital transformation. 

Meetings are focused on understanding your operation and exploring how real-time data and connected systems can support your goals. 

Book a meeting in advance 

If you are attending IPPE 2026 and would like to meet the Emydex team, we invite you to book a meeting or live demo in advance. 

  • BAADER Booth C31159 
  • 27–29 January 2026 | Atlanta 

Book a meeting with Emydex at IPPE 2026 

 

Request a Demo

Filed Under: Company Updates, North America, Poultry

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