One of the UK's leading meat processing companies
Founded by brothers Jim and Jack Dobson in 1976, Dunbia is one of the leading meat processing companies in the UK and Ireland.
Headquartered in Dungannon, Northern Ireland, the company formerly known as Dungannon Meats, employs over 2,500 people and has an annual turnover in excess of €750 million.
Dunbia operates from 10 sites located in Northern Ireland, England, Scotland, Wales and the Republic of Ireland. On average, Dunbia processes 7,650 cattle, 57,500 lambs and packs 1,500 tonnes of fresh meat products every week.
A customer since 2007, Emydex has so far been rolled to Dunbia plants in Dungannon and Ballymena (Northern Ireland), Kilbeggan (Ireland), Sawley, Preston & Crewe (England), Elgin (Scotland) and Llanybydder and Felin Fach (Wales).
Dunbia rolled out Emydex's standard Retail Solution initially, but over time the company made changes to the system to suit the way they work and the individual demands of customers.
Working with Emydex
"In terms of benefits, the system gave us immediate control over systems and reporting. Using Emydex, back-office staff had instantaneous access to far more accurate reporting of efficiencies, yields and giveaways and operator performance.”
Jay Adams, IT Service Delivery Manager, Preston
Challenge
- High volume internal product movements
- Requirement for Yields, Traceability, Stock Reporting
- Retail Cut, Sausage and Burger Production
- Retail packing based on forecast order plans
- To replace existing HCS legacy system (door-to-door)
- To implement in phases minimising downtime
- To improve reporting of Yields, Stocks, Traceability & Operator performance
- To Improve yield, throughput and quality
Solution
Outcome
- Integration to Sawley Primal
- Integration to 3rd Cold Store
- Integration to Microsoft Dynamics AX
- Integration to Multiflex 3000
- Increased Throughput (660+ p/h)
- Improved Planning & efficiencies
- Improved Yield Reporting
- Increased Efficiencies
- Improved Quality
- Traceability Reporting
- Stock Management
Our News
Industry Updates
Emydex & Sustainable Beef. The Journey Goes Live
Supporting a modern beef processing operation in Nebraska Emydex is proud to announce the go‑live of its software…
Find Out More
A new Dawn for Quality systems
Dawn Meats Group, one of Europe’s leading meat processing companies, sought to streamline its factory-floor Quality Management System…
Find Out More
Silver Fern Farms welcomes Emydex to Fourth Beef plant in Te Aroha, New Zealand
Silver Fern Farms Expands Emydex Integration in Te Aroha The Silver Fern Farms Emydex implementation continued following successful…
Find Out More
Global Impact: How Emydex Software is Transforming the Pork Processing Industry
Emydex Technology has been a cornerstone in the pork processing industry, providing Pork Processing Software solutions that enhance…
Find Out More
Emydex Software: A Game-Changer for Beef Processors
Emydex, a leading provider of software solutions for the meat processing industry, is celebrating its 20th anniversary in…
Find Out More
Dawn Pork & Bacon, 17 years on Emydex and counting
Emydex was founded in April 2004, so Dawn P&B was one of the very first customers to go live with an Emydex software system.
Find Out More
