Industry News

Emydex Beef Kill Line goes live in Euro Farm Foods.

2nd June 2011

Euro Farm Foods operate a beef slaughter plant at Cooksgrove, near Duleek in Co. Meath. The present business is unrecognisable from the small local abattoir taken over in 2001 by Michael & Agnes Fox. Continuous investment in infrastructure and personnel has helped the business establish and succeed in a demanding customer driven market.

With a view to further development of the business, in late 2010 Euro Farm Foods decided to upgrade from their previous factory software system to Emydex’s Kill line and Carcass Management system. After a period of design, installation and implementation, the go-live was complete in June 2011.

The Emydex lairage system in Euro Farm Foods links to both the AIMs and Bord Bia’s Quality Assurance systems in real-time, retrieving and verifying animal details, as well as farm quality assured status. Their upgraded kill line system includes an ear-tag sequencer, Grading/Weighing Stations, as well as Carcass Dispatch and Offal Packing terminals. Euro Farm Foods now also operate Emydex’s multi-currency Cattle payments system for animal settlements and cheque/remittance printing. The payments module also provides Euro Farm with the functionality to interface with their financial software package.

Commenting on the Emydex project, Ciaran Boyle, Financial Controller with Euro Farm Foods said; “Any decision to switch management information software is difficult due to a multitude of factors involved. After researching the factory software options which would best fit our business, we were impressed by the product and the people that are Emydex. It was reassuring to discuss our needs with people who knew and understood our business. This worked particularly well during the development of the cattle payments module. Difficulties encountered during the implementation process were not allowed become problems with agreed solutions delivered. Users have the benefits of improved accurate and reliable business reporting, stock controls, traceability and quality information. The support tools and staff also deserve a mention. Their assistance has been of particular help to our business.”

David McMahon, Emydex CEO added ‘as Euro Farm Foods are a single plant customers it was crucial Emydex provided Euro Farms with a cut-over to Emydex with as little disruption to production as possible. We initially implemented our Carcass dispatch module on an offal packing and carcass dispatch terminals, while interfacing back to their existing kill line system to extract and report on kill line activity. Once we were happy offal packing and carcass dispatch were all working fine, and the reports were correct we swapped out their existing kill line and payments systems with Emydex and switched over to Emydex entirely.
For more information on the Emydex system click here or contact Emydex on +353 1 8855990

Emydex Lamb Kill Line system’s now live in Kepak plants

21st March 2011

Emydex’s Lamb Kill Line system was implemented in Kepak’s Hacketstown Lamb slaughter plant in February 2011. Following on from a go-live of the same Lamb kill line system In Kepak Athleague in December 2010, this latest system go-live marks the completion of Emydex’s upgrade to all of Kepak’s kill lines in Ireland with six kill lines now running on Emydex, four of which are beef. This leaves only the Beef and Lamb kill lines in Kepak’s Wakefield plant in the UK due for completion in August 2011.

Similar to the Emydex Beef system, the Lamb kill line system allows for online real-time validation of a farmer’s status within Bord Bia’s Lamb Quality Assurance Scheme. This operates at Lamb lot level giving instant feedback as to whether Lamb farmers qualify for the Bord Bia quality assurance scheme or not.

The capacity also exists with the Emydex system for online integration to the Department of Agriculture’s AIMS system for notifying DAFF of animal movements to slaughter factory and kill. Kepak are using the AIMS system for reporting Beef movements in all of its beef kill plants.

Features of the Emydex Lamb kill line system include:

High Speed Lamb Processing
Automatic destination code assignment
Operator friendly running totals
Tally roll printing
Automatic switching to next lot when current log complete on Ear tag station (Sequencer)
Post grading lambs are assigned individual IDS by the system allowing for full traceability on entering boning hall and dispatch

Commenting on the recent Lamb Kill line systems going live, Jim O’Neill, Group IT Manager with the Kepak Group said “it became apparent that our existing Lamb kill line system had approached end of life and additionally any changes required for future advancements would be difficult to undertake. Accompany this with further enhancements at both the Lairage stage (AIM’s and Bord Bia checks) and floor based data collection terminals (QC based activity) as well as the fact we use Emydex now door-to-door it became an easy decision to make.”

O’Neill added “On ‘go-live’ everything went smoothly in both Athleague and Hacketstown and I personally could not ask for more on this. The added fact that data is now more accessible / structured for reporting as well as having the full support of Emydex who understand the meat business is a huge help for any future regulatory changes or internal customisation and it has proven an extremely successful rollout for Kepak on not just the lamb but also the beef implementations to date.”

Emydex at the MeatUP Expo, UK, Stoneleigh Park, Warwickshire

31st January 2011

Emydex have chosen MEATUP to show the UK meat Industry the latest developments to our proven factory production control system.

MEATUP is the brand new bi-annual show for the UK meat industry which takes place at the Stoneleigh Park complex in Warwickshire over the two days of 21st and 22nd June 2011.

Emydex will show our software platform operating on Industrial touch screen terminals and hand held wireless scanners.

As well as our proven Kill Line management, Carcass Management, Yield Control, Recipe Control, Packing Management, Quality Control, Warehouse Control and Dispatch management, Emydex will be showing our latest developments;

Kill Line Payments An extension to our existing Kill line systems enabling a self contained payment system capable of producing remittance advice notes and managing associated costs involved with the slaughterhouse.

eTransfers

An Emydex development enabling electronic communication between plants using standard email as the delivery mechanism.

Catering Butchery Packing Management

An extension to our existing Packing Management Module designed for users who regularly ship mixed boxes of products. This functionality also extends our existing box level traceability system to pack level traceability.

Control of external Cold Store Stock

Used in conjunction with our Warehouse Management Module and eTransfers this module extension delivers full box level accountability and traceability for stock stored in, and dispatched from external cold stores.

Cold Store Management

Developed for use by the cold store themselves this configuration of the Emydex system fully supports the activities of an independent cold store. Intake from multiple clients, stock put away and location control, stock movement and stock transfer, stock picking to orders and pallet rebuilding, cross docking, container loading, weighbridge control, vehicle control. Traceability to box level capability. Individual clients can access their own stock availability and transactions via web client.

eTransfers System simplifies data exchange between 3rd party plants

31st January 2011

eTransfers, a new feature within Emydex’s Warehouse Management module is a new development that gives food processing plants total control over stock transfers between sites, whether inter-company or 3rd party sites such as Cold Storage and Coldstore facilities.

The business benefits of eTransfers include near real-time communications, guaranteed delivery, and box level traceability of stocks once put-away in 3rd party locations, a feature most legacy WMS systems are incapable of delivering.

eTransfers uses email as its transport mechanism. Once received, emails are logged into the recipient Emydex system automatically for processing. “We chose to use email for three reasons” said James Grennan, Technical Director with Emydex “first, email is freely available to everyone – everyone has email. Second, email guarantees delivery in that if the recipient is offline, the email exchange will buffer the message and keep trying to resend until the message is finally delivered. Third, email offers single to multiple-point communications capabilities. One email message can be sent once to multiple locations or parties simultaneously” he added. This all means there is a lesser chance of failure to deliver electronic messages than when using other transport mechanisms.

All messages to be exported and imported between Emydex systems are in the form of structured XML using standard messaging protocols. The types of electronic messages transferred between sites includes Advanced Shipping Notices (ASNs), Shipment Receipt Notices, Shipment Dispatch Requests/Notices, Inventory Level Requests/Notices, Shipment Status Requests/Notices and Inventory Update Notices. A shipment Dispatch Notice for example contains details such as shipment date, time, no pallets, no boxes etc.

This is Emydex’s version of EDI, only better, using which customers can exchange data with 3rd party systems in a standard secure and reliable way. Messages can be encrypted and compressed if required.

The new eTransfers system was successfully in the lead up to Christmas with Moy Park Poultry in Ballymena, and the Interfrigo Cold Storage facility in Antrim, both Emydex customers. In the few weeks before Christmas an enormous volume of Turkeys were shipped out by Moy Park many of which were bound for Interfrigo. Using the eTransfers feature Moy Park are able to dispatch and trace shipments into and out of Interfrigo seamlessly. On the Interfrigo side, once received, goods were verified, put-away picked and dispatched all via Emydex, with the ability to break-down and rebuild pallets to fulfil sales orders as required. The Interfrigo Emydex system also includes a web-portal to allow customers real-time access to their stocks within Interfrigo.
For more information on the Emydex Technology systems click here or contact Emydex on +353 1 8855990

Kepak gets the Emydex Treatment

2nd September 2010

Emydex technology was formed over six years ago with the aim of designing and developing data capture and production management software for the food industry based on open technologies. Emydex’s founders spotted a gap in the market place, as at that time the majority of available systems were unreliable, out-dated and tied to specific hardware suppliers.

Roll on six years and today Emydex software is in daily operational usage in over 30 plants owned by some of the largest single and multi-site food processors in Ireland and the UK, such as Dawn Meats, Dunbia the Kepak Group and O’Kane poultry.

Greater Control

Kepak’s journey with Emydex began in 2007. “Previous to Emydex, we had a number of separate in-house systems that weren’t integrated, so it was difficult to gain a true real time view of production. The Emydex platform gives us greater control of our production, better visibility of data, and a better understanding of the data that is critical to drive our business including Yields and Traceability,” says Jim O’Neill, group IT manager with the Kepak Group.

Today Emydex is running end to end in Kepak’s beef slaughter and processing plants in Clonee, Kilbeggan, Hacketstown, Athleague, Cork and Ballymahon. Emydex’s Lamb kill lines are scheduled to go live in Kepak’s Hacketstown and Athleague plants over the next few weeks. “We’re currently working on a project to complete our last Emydex project in Ireland, Cork Retail. We’ll also be looking at our Wakefield plant in the UK, and hope to have the implementation well advanced by year end,” says Jim O’Neill.

“What’s different about Emydex is you’re working with people who understand the demands of the food industry very well. Sometimes end users don’t always know what they want, Emydex have the ability to visualise an idea, without knowing the final solution, and see it through to completion” Industry knowledge coupled with a flexible approach to development allows for the delivery of solutions that adapt to suit customer business processes rather than the other way around. Jim O’Neill continues: “Our previous production management system was developed in-house. For Emydex to deliver a system to Kepak that offers the same level of flexibility, whilst at the same time being a totally reliable and robust solution, is testimony to how well Emydex software has been developed and deployed.”

Unique Feature

One of the unique features of the Emydex system is the Carcass management module. This incorporates a Carcass Splitting engine used to break down and track quarters, and maintain stock in terms of derived weights. “Carcass management gives customers the ability to maintain accurate carcass stocks from time of kill to through boning and dispatch,” Jim O’Neill points out.

Another big win for Kepak was the introduction of a Work Order control process that sits over the whole production process.“Production Work orders are generated in Emydex and issued to the floor so that operators can no longer process without an order on system – a big gain for us,” he explains. The notion of incorporating Work Order control to manage production is an optional feature of the system.

Warehouse Management

“Emydex’s Warehouse management system is the single biggest bonus to Kepak. We are a fast moving business with a high volume of stock movements. With Emydex we now have complete warehouse control and real time stocks down to scan level, without having to compromise on functionality,” adds O’Neill. This functionality includes real time validation at point of scanning an order, where the system warns operators of any discrepancies that arise during order picking, allowing them to take corrective action.

The Kepak group IT manager concludes: “The best way to sum up Kepak’s experience with Emydex is to say that Kepak have experienced operators and supervisors who are 20 years with the company, who with 15 minutes of training are not only competently using the Emydex system every day, but more importantly openly acknowledge how essential and valuable the Emydex system is in assisting them with their day to day tasks.”

Food and drink business
Food & Drink Business Europe, August/September 2010

For more information on the Emydex system click here or contact Emydex on +353 1 8855990

Foodex Expo 2010

24th March 2010

Emydex technology exhibited our software at the Foodex trade show which took place at the NEC Birmingham from 21-24 March 2010.

The Emydex stand was located in the Meatex hall where both James Grennan, Emydex CTO and Peter Kettell, Emydex UK Sales Manager offered demonstrations of the Emydex software platform operating on PCs, Industrial touch-screen terminals, scales, indicators and hand-held wireless scanners. The software suite on demonstration included Kill line and payments, carcass management, packing, warehouse & dispatch and quality management.

Emydex used Foodex 2010 as a platform to launch and showcase three new exciting additional modules to the platform’s software suite that are:

Quality Management System

A complete re-write of our existing QMS, the new QC system includes a workflow application, allowing users to build ad-hoc quality control surveys using a process builder. The workflow application then creates the specific QC surveys for QC inspectors to carry out a myriad of QC surveys throughout meat processing plants using hand-held wireless scanners

Recipe System

Applicable to meat processors with added-value operations, the recipe module will step-by-step, instruct food operators as to the ingredients, weights and cooking instructions required to create finished goods. The system will also verify actual weights measured in real-time to ensure the correct weights have been applied, and allows for full traceability of all constituent parts of the finished product.

Web-based (Thin) Client

In line with Emydex’s company mission that is to be at the fore-front of leading edge technology, Emydex will demonstrate a new web-based thin client built using Microsoft’s new Silverlight development platform for the web. This thin client version of the DMS will give our customers internal and external access to iWMAS via a web browser without the need for software installs which is ideally suited for remote reporting and data transfer.

Visitors to the Emydex stand at Foodex 2010 / Emydex software running on a range of hardware independent devices at the Foodex show.

Emydex Beef Kill Line goes live in Euro Farm Foods.

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Emydex Lamb Kill Line system’s now live in Kepak plants

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