Kill Line & Settlements

Emydex 20 years – Wilson Hellaby Ltd

26 March 2024

Wilson Hellaby Ltd

Beef & Pork Primal Processor
2 plants, New Zealand

Emydex customer from 2020 – 2024 (4 years)

“To date, our partnership with Emydex has yielded two successful customised solutions within mission critical areas. 

In both instances we were able to employ Emydex’s innovative approach to software development to solve challenges within our industry where off-the-shelf solutions just don’t exist. 

Building solutions which cleanly interface and co-operate with both hardware and software from other providers is a forte of the Emydex team and we’re looking forward to working with them in the future to improve our business capabilities.”

Justin Lee
Chief Financial Officer
Wilson Hellaby Ltd

About WILSON HELLABY

Wilson Hellaby has a proud history which can be traced back to 1873 - when the Hellaby's first butchery opened. Today, the company is owned by both the Syminton and Hellaby families who have been delivering meat to New Zealanders for years.

The Wilson Hellaby brand represents a long tradition and focuses on sourcing the highest quality livestock from family farmers across New Zealand.

Wilson Hellaby, a group of companies, is the trading arm of the business, sourcing livestock and delivering products to customers. With Auckland Meat Processors & Ruakura Meat processors processing Beef, Lamb, Pork & goat exporting their product across the globe and a food service division dedicated to meeting the needs of hotels, caterers, hospitals and other foods outlets.

If you want to learn more – contact Emydex in any of our global market offices in Ireland, Australia, New Zealand, South Africa, or North America

Emydex 20 years – Rosderra

26 March 2024

Rosderra Irish Meats Group

Pork Primal Processor
4 plants in Ireland

Emydex customer from 2014 – 2024 (10 years)

“As we approach the 10-year mark, Emydex has been an integral partner with Rosderra for our factory floor operations, consistently delivering high-quality development and support services. Their commitment to excellence and customer satisfaction is commendable, as is their team's proactive approach to problem-solving.

Throughout our long-standing partnership, Emydex has demonstrated reliability, consistently meeting deadlines and delivering results that have had a tangible impact on our business. Their adaptability and willingness to tailor their offerings to suit our business needs have been instrumental in fostering a productive and mutually beneficial relationship.

Furthermore, the professionalism and expertise demonstrated by Dave, Lorna and their team has consistently impressed us. Their support team is knowledgeable, responsive, and proactive. Emydex has been and hopefully will continue to be a trusted partner for our Group. We look ahead to the future, I am confident that our partnership will continue to flourish, driving, growth, and success for both our organizations”

Louis Ennis
Group Financial Accountant
Rosderra Irish Meats Group

About ROSDERRA IRISH MEATS GROUP

Rosderra Irish Meats Group is one of the largest pork processing companies in Ireland. They operate two state-of-the-art slaughtering and processing facilities at Edenderry, Co. Offaly and Roscrea, Co. Tipperary. In addition, they have a Speciality Meat Ingredients facility inClara, Co. Offaly, a Pork-Curing facility in Jamestown Co. Leitrim, and a Cooked Meats facility in Stradone, Co. Cavan.

They are an integrated business, with a number of their own pig farms strategically placed close to their plants which form the cornerstone of their supply base. From this supply network of quality pig meat, they produce an extensive range of fresh, frozen and cured pork products.

Rosderra has been an Emydex customer since January 2016. Over the course of three phases, they implemented Emydex’s Warehouse Management System covering Kill line, Boning Hall, Packing and Dispatch. Emydex is also fully integrated to their ERP System.

If you want to learn more – contact Emydex in any of our global market offices in Ireland, Australia, New Zealand, South Africa, or North America

Emydex 20 years – Staunton Foods

26 March 2024

Staunton Foods

Pork Primal Processor,
1 plant, Co. Cork, Ireland

Emydex customer from 2013 – 2024 (11 years)

“Staunton Foods began our partnership with Emydex in August 2013, we have recently passed a significant 10-year milestone working together.

During this 10-year period we have seen our business grow substantially into one of the major meat processing companies in Ireland and I can comfortably say that this growth would not have been possible without the help and support of Emydex.

Whatever new project we had to accomplish the team at Emydex were always available to lend their support and expertise to ensure the end goals were met. Dave and his team have always demonstrated the utmost professionalism in all our dealings, and I look forward to many more fruitful years working together.”

John O’Regan
Sales Manager
Staunton Foods

About STAUNTON FOODS

Staunton Foods is a privately owned pork abattoir and cutting plant in Timoleague, West Cork. Founded in 1950 Staunton Foods is now one of the main pig meat processors in Ireland. Since opening the purpose built factory in 1996, Stauntons have been supplying quality Pork and Bacon products for over 60 years both to domestic and export markets.

Subsequent expansion of the factory in 2005, 2008 and again in 2012 has allowed Staunton Foods to grow to become one of the main pig meat processors in Ireland.

After the factory expansion in 2012, Staunton Foods chose to implement Emydex’s Pig Kill Line and livestock payments system in their abattoir operation.

If you want to learn more – contact Emydex in any of our global market offices in Ireland, Australia, New Zealand, South Africa, or North America

Emydex 20 years – Dawn Pork & Bacon

26 March 2024

Dawn Pork & Bacon

Pork Primal Processor,
1 plant, Co. Waterford, Ireland

Emydex customer from 2006 - 2024 (18 years)

“We in Dawn Pork & Bacon are delighted to celebrate a very successful partnership of 18 years with Emydex in 2024. The Emydex suite of software plays an integral part in the day-to-day running of our business. The system is very user-friendly allowing production staff to fully engage with it. As a result, the information the system produces is extremely reliable enabling us to maintain tight control of our yields, stock management, and our supply chain.

We look forward to continuing our partnership with Emydex in the future. A future that will include increased regulatory control and sustainability reporting challenges within the Agri-Business sector. In partnership with Emydex, we are confident that these challenges can be overcome.”

Billie Leslie
Financial Controller
Dawn Pork & Bacon

About Dawn Pork & Bacon

Started in 1986 Dawn Pork & Bacon’s operation consists of pork slaughtering through to deboning. Dawn Pork & Bacon provides pork products to customers in countries worldwide including mainland Europe, Japan, Korea, USA, Russia and Ireland.

An Emydex customer since 2006, Dawn Pork and Bacon use Emydex software for packing, warehousing and dispatch, as well as sales order processing and yield reporting through delivery of a full set of Yield reports specifically customised for Dawn Pork & Bacon’s requirements.

The company approached Emydex when its previous system had become outdated and expensive to run.

If you want to learn more – contact Emydex in any of our global market offices in Ireland, Australia, New Zealand, South Africa, or North America

Dawn Pork & Bacon, 17 years on Emydex and counting

3 February 2023

Dawn Pork & Bacon is one of Ireland’s leading Pork producers, operating out of Grannagh, Co Waterford in Ireland. May 2023 will see the 17^th year Anniversary since Emydex first started working with Dawn Pork & Bacon, in 2006.

Emydex was founded in April 2004, so Dawn P&B was one of the very first customers to go live with an Emydex software system to manage, control and report on all their production, stocks, yields, and traceability requirements.

Continuous Improvements

Initially launched on Emydex Version 3 of the application, the system has been upgraded on a number of occasions to keep the software solution in check with the latest technical developments released by Emydex in both the core system, as well as the various industry modules in use. Industry modules operated by Dawn P&B cover their entire factory floor processes, door-to-door including pig kill line and payments, carcass stock management, into-boning, boning hall management, box packing and palletizing, sales order picking, and dispatch.

In 2009 the system was extended to add an Emydex weighbridge system for Dawn to manage truck deliveries to the plant used to verify dispatch weights against weights at the bridge, eliminating potentially costly mistakes.

24/7 Support

Alan Doocey, Dawn Pork & Bacon’s IT Manager at the time later relocated with his family to Australia, eventually ending up working for Emydex Australia, where he still works today on the Emydex Australia customer support team. Alan provides real-time technical helpdesk support to Emydex customers in Australia and New Zealand, as well as other Emydex customers around the globe who signed up to a 24x7x365 support agreement. The 24x7 team is made up of support engineers like Alan in Brisbane, in addition, to support staff in New Zealand, Canada, and Dublin.

Commenting on the successful working relationship between both companies over such a long tenure, Billy Leslie, Financial controller with Dawn Pork & Bacon said

We in Dawn Pork & Bacon are delighted to celebrate a very successful partnership of 17 years with Emydex in 2023. The Emydex suite of software plays an integral part in the day-to-day running of our business. The system is very user-friendly allowing production staff to fully engage with it. As a result, the information the system produces is extremely reliable enabling us to maintain tight control of our yields, stock management, and our supply chain.

We look forward to continuing our partnership with Emydex in the future. A future that will include increased regulatory control and sustainability reporting challenges within the Agri-Business sector. In partnership with Emydex, we are confident that these challenges can be overcome.

If you want to learn more – contact our Ireland, Australia, New Zealand, South Africa, or North American offices

Farmer Bookings & Feedback via Livestock Portal

11 January 2023

Farmer Bookings & Feedback via Livestock Portal

A new web-based appointment booking and feedback system, reduces paperwork, facilitates easier appointments, and provides transparent feedback to producers and farmers in real-time and accurately

Feb 2022

The supply of livestock from the producer to the meat processor is underpinned by the consistent supply of livestock of the correct quality, correct inspection and optimal grading of these animals while processing in meat processing factories. This is applicable to Beef, Lamb and Pork/hog producers and processors.

This relationship can now also be built-upon and strengthened with the use of a transparent data transfer from the processor back to the producers via a new Emdyex web-based appointment booking and feedback system. This is achieved via Emydex standard APIs that interact directly with Emydex factory floor MES Solutions running on Kill lines in Abattoirs and Slaughterhouses around the world.

Animal Health Feedback

Farmers could have the ability to make bookings and appointments, receive Health feedback information, download their financial information, as well as receive their remittances digitally through the Portal, reducing unnecessary paper documentation and helping both sides work towards their sustainability goals.

To facilitate the seamless exchange of producer/Processor data, Emydex has developed a comprehensive suite of secure web APIs. These are designed to simplify the livestock supply from producer to processor and offer the ability to surface kill line and grade data about the supplied livestock back to the producer.

Farmer Appointments & Bookings

Authorised agents and suppliers can book appointments to supply their livestock to the processor directly using the API calls embedded in a web portal which can be run via a web browser on a desktop PC or mobile device. This makes the process of selling livestock to the processor far simpler than initiating a booking via other means, eliminating double handling of data and reducing the opportunity for errors in the process.

The Emydex Supplier WebAPI Module consists of several API endpoints that can be called to perform various operations, such as registering new suppliers and livestock delivery appointments directly within Emydex, providing details of any generated payments and retrieving relevant data collected on the Emydex kill line.

Visibility of Grading & Quality Data

This can include the data from the Emydex veterinary inspection stations, grading data and if applicable data from chiller grading processes (MSA). The data retrieval from the kill line via the APIs can be performed at a per delivery or lot level or down to the individual sides of the carcasses forming part of a particular delivery or lot. This offers much greater visibility of the grading and quality data registered to each carcass by the processor and provides comprehensive feedback to the supplier on the condition of the livestock supplied to the factory. How each carcass was graded informs how each carcass was ultimately priced for payment. This can assist the supplier in improving the quality of supplied livestock to meet the producers’ requirements.

By combining the Emydex Kill Line, Central Animal Payments System and Livestock API modules in one wholistic solution, Beef, Lamb and Pork livestock suppliers and processors can achieve a higher level of digital integration when considering the supply of animals to the plant and also receiving performance feedback on the quality of supply and pricing calculations applied to the delivery.

Emydex 20 years – Wilson Hellaby Ltd

Wilson Hellaby Ltd

Beef & Pork Primal Processor
2 plants, New Zealand

Emydex customer from 2020 – 2024 (4 years)

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Emydex 20 years – Rosderra

Rosderra Irish Meats Group