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Food Processing Software Solutions

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Beef

Home / Archives for Beef

Corries Meats

4th June 2020

Corries Meats Case Study

Beef, Lamb, Pork & Poultry
Northern Ireland

A successful family-run food business

Beef, Lamb, Pork & Poultry
The UK | Europe
Single-Site

Corries Farm Butchers was established in 1977 by Willie Corrie. Since then, the business has built a successful family meat and food business and now have three sons, William, Gareth and Richard who are all deeply involved.

Located on the Ards peninsula, Corries is now a thriving retail and wholesale business. They farm 1,100 head of beef and 850 dairy cows across 1200 acres with quality and the provenance of beef production paramount to their retail business.

Emdyex Client Logo Corries
Working with Emydex

Since 1977, Corries Meats have proudly ensured only the finest quality meat leaves the manufacturing premises at ‘The Farm’ on the Newtownards peninsula. Corries implemented Emydex’s Packing & Processing and Warehouse Management Modules throughout their factory to assist them.

Our News

Industry Updates

Dawn-Pork-and-Bacon

Dawn Pork & Bacon, 17 years on Emydex and counting

3rd February 2023

Emydex was founded in April 2004, so Dawn P&B was one of the very first customers to go live with an Emydex software system.

Find Out More about Dawn Pork & Bacon, 17 years on Emydex and counting
Farmer Bookings & Feedback via Livestock Portal

Farmer Bookings & Feedback via Livestock Portal

11th January 2023

A new web-based appointment booking and feedback system.

Find Out More about Farmer Bookings & Feedback via Livestock Portal
Emydex-Livestock-Settlements-System

Emydex CAPS off year with Livestock Payments System

12th December 2022

Emydex CAPS off the year with a new Livestock Settlements System For most Meat processors, the procurement of…

Find Out More about Emydex CAPS off year with Livestock Payments System
Turning Over A New Leaf In New Zealand

Turning over a new leaf in New Zealand

5th November 2022

Updated in September 2025. Turning Over A New Leaf In New Zealand How Emydex helped the largest livestock…

Find Out More about Turning over a new leaf in New Zealand
Shipping_test3

Eliminate costly carton rejections with Emydex and Meat Messaging

21st August 2021

The international trade of food products has over time become highly competitive with many large multinational companies emerging…

Find Out More about Eliminate costly carton rejections with Emydex and Meat Messaging
asbourne-meats

Improvements by the country mile

17th February 2020

Meet the client Ashbourne Meat Processors is one of Ireland’s most successful exporters of premium chilled beef products….

Find Out More about Improvements by the country mile
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Central Agri Group

4th June 2020

Central Agri Group Case Study

Beef, Lamb & Processing
Australia

A state-of-the-art beef processing plant

Beef, Lamb & Processing
Australia | Australasia
Single-Site

In 2016 Central Agri Group, formerly Central Meat Exports, re-opened their newly refurbished beef plant in Trafalgar as Victoria Valley Meat Exports. This is a state of the art, fully integrated, beef processing plant in Victoria, Australia. As part of the Central Agri Group of companies, VVME is focused on major export markets including the Middle East and South East Asia.

Emdyex Client Logo Central Agri Group
What Central Agri Group Says

“To be honest, that was the smoothest rollout I have ever been involved in. Even if you take the minor changes performed today, the system worked as intended with little to no intervention.”

 

Colin Reidy, IT and QA Manager, Central Agri Group

Challenge

Having been in operation for several months, it was determined that the current systems did not meet the needs of this modern, export focussed business, as the various modules were not integrated and lacked the features found in a modern, integrated system. Processes such as interfacing to the NLIS database, preparing the kill agenda, generating payments and reporting were all complicated and in some cases completely manual.

In light of these requirements, VVME contacted Emydex with a view to replacing their existing system, starting with the slaughter floor and then moving on to the boning hall including stations for into-boning, offal packing and carcass dispatch, with carton dispatch to follow.

Solution

The kill floor went live recently with Emydex’s kill line software systems running on four on-floor data capture computers starting from an NLIS scanning station that checks the animal status in real -time against the NLIS database through to Dentition, Carcass defect and Weigh-Grading stations.

The Emydex back-office system allows for the kill agenda to be generated from bookings made earlier, many of which are themselves created by a direct import of the XML ‘purchase advice’ from the various sale-yards, with all associated costs and individual animal RFID details attached.

Data from the slaughter floor is approved, which then generates a payment invoice (recipient created tax invoice) to the supplier with very little manual manipulation using flexible payment grids. The kill data is loaded directly from Emydex to the NLIS database again streamlining the processes and adding efficiencies.

Outcome

With the slaughter floor fully live, the company is now moving ahead to implement the next phases over the next few months. The final step will be to incorporate the Emydex ‘Quality Management’ system which will integrate the Production processes with a Quality system which, being Cloud based, could potentially be expanded to include Central Agri Groups other processing facilities in other locations.

Our News

Industry Updates

SB - Banner (3)

Sustainable Beef. Built by Cattlemen. Powered by Technology.

8th December 2025

Emydex is proud to announce the successful go-live of its Production Management (MES) and Quality Management (QMS) software…

Find Out More about Sustainable Beef. Built by Cattlemen. Powered by Technology.
Australasia Tour (4)

Emydex Visits Silver Fern Farms Te Aroha and Pacific Plants

5th December 2025

During their latest operational tour across Australasia, Emydex CEO David McMahon and General Manager – Australasia Shane Hayes…

Find Out More about Emydex Visits Silver Fern Farms Te Aroha and Pacific Plants
Emydex & Sustainable Beef. The Journey Goes Live

Emydex & Sustainable Beef. The Journey Goes Live

18th June 2025

Supporting a modern beef processing operation in Nebraska Emydex is proud to announce the go‑live of its software…

Find Out More about Emydex & Sustainable Beef. The Journey Goes Live
Emydex visited Sustainable Beef

Emydex site visit to Sustainable Beef, Nebraska

28th November 2024

Visiting Sustainable Beef in Nebraska Earlier this month in Mid-November,  Shane Hayes, Emydex Product Manager and Cody Musclow, Project Manager with…

Find Out More about Emydex site visit to Sustainable Beef, Nebraska
Dawn Meats team using Emydex Quality Management System

A new Dawn for Quality systems

31st October 2024

Dawn Meats Group, one of Europe’s leading meat processing companies, sought to streamline its factory-floor Quality Management System…

Find Out More about A new Dawn for Quality systems
Silver Fern Farms Emydex Implementation in Te Aroha

Silver Fern Farms welcomes Emydex to Fourth Beef plant in Te Aroha, New Zealand

21st October 2024

Silver Fern Farms Expands Emydex Integration in Te Aroha The Silver Fern Farms Emydex implementation continued following successful…

Find Out More about Silver Fern Farms welcomes Emydex to Fourth Beef plant in Te Aroha, New Zealand
Request a Demo

Kepak Group

4th June 2020

Kepak Group Case Study

Beef, Pork, Lamb & Processing
The UK and Ireland

One of Ireland's largest red meat producers

Beef, Pork & Lamb
UK and Ireland | Europe
Multi-Site

The Kepak Group is one of Ireland's largest red meat producers processing over 300,000 cattle, 1.5 million lambs and 25,000 tonnes of consumer foods per annum. The group's turnover is in excess of €750 million and they employ over 2000 people at 8 manufacturing plants located across Ireland and the UK.

Kepak has been an Emydex customer since 2006 when Emydex's production management software platform was rolled out in the group's main beef & lamb processing plant in Clonee, Co Meath.

In Clonee, Emydex software monitors, controls and reports on beef production door to door from arrival at the factory gates, through kill line, carcass management, into boning, packing, and dispatch.

Emydex software has also been rolled out in Kepak's beef processing plants in Ballymahon, Kilbeggan, Athleague and Hacketstown. The system is currently being rolled out in Kepak's lamb processing plant in Cork, with Wakefield UK planned for implementation in the latter half of 2010.

emydex-customer-logo-kepak
What Kepak Says

"We now have complete warehouse control and real time stocks down to scan level, without having to compromise on functionality. This functionality includes real-time validation at point of scanning an order, where the Emydex system warns operators of any discrepancies that arise during picking."

Jim O'Neill, Group IT Manager, Kepak Group

Challenge

  • Production & billing systems built In-house
  • Not integrated
  • Over-reliance on a few key individuals
  • High cost of maintaining & updating systems
  • Low level of support
  • No real-time reporting on Stocks, Traceability, Yields & Costs

Solution

kepak-emydex-customer

Outcome

  • Data capture system, end-to-end across all 14 group factory sites
  • Inter-site Transfers, Stock movements
  • Fully integrated to Microsoft Dynamics AX
  • Ability to handle catch-weights as well as standard weights
  • Real-time production reporting on Yields, Stock and Traceability information
Our News

Industry Updates

SB - Banner (3)

Sustainable Beef. Built by Cattlemen. Powered by Technology.

8th December 2025

Emydex is proud to announce the successful go-live of its Production Management (MES) and Quality Management (QMS) software…

Find Out More about Sustainable Beef. Built by Cattlemen. Powered by Technology.
Australasia Tour (4)

Emydex Visits Silver Fern Farms Te Aroha and Pacific Plants

5th December 2025

During their latest operational tour across Australasia, Emydex CEO David McMahon and General Manager – Australasia Shane Hayes…

Find Out More about Emydex Visits Silver Fern Farms Te Aroha and Pacific Plants
Emydex & Sustainable Beef. The Journey Goes Live

Emydex & Sustainable Beef. The Journey Goes Live

18th June 2025

Supporting a modern beef processing operation in Nebraska Emydex is proud to announce the go‑live of its software…

Find Out More about Emydex & Sustainable Beef. The Journey Goes Live
Emydex visited Sustainable Beef

Emydex site visit to Sustainable Beef, Nebraska

28th November 2024

Visiting Sustainable Beef in Nebraska Earlier this month in Mid-November,  Shane Hayes, Emydex Product Manager and Cody Musclow, Project Manager with…

Find Out More about Emydex site visit to Sustainable Beef, Nebraska
Dawn Meats team using Emydex Quality Management System

A new Dawn for Quality systems

31st October 2024

Dawn Meats Group, one of Europe’s leading meat processing companies, sought to streamline its factory-floor Quality Management System…

Find Out More about A new Dawn for Quality systems
Silver Fern Farms Emydex Implementation in Te Aroha

Silver Fern Farms welcomes Emydex to Fourth Beef plant in Te Aroha, New Zealand

21st October 2024

Silver Fern Farms Expands Emydex Integration in Te Aroha The Silver Fern Farms Emydex implementation continued following successful…

Find Out More about Silver Fern Farms welcomes Emydex to Fourth Beef plant in Te Aroha, New Zealand
Request a Demo

Dunbia Group

4th June 2020

Dunbia Group Case Study

Beef, Lamb, Pork, Processing & 3PL
The UK & Ireland

One of the UK's leading meat processing companies

Meat Processing
UK & Ireland | Europe
Multi-Site

Founded by brothers Jim and Jack Dobson in 1976, Dunbia is one of the leading meat processing companies in the UK and Ireland.

Headquartered in Dungannon, Northern Ireland, the company formerly known as Dungannon Meats, employs over 2,500 people and has an annual turnover in excess of €750 million.

Dunbia operates from 10 sites located in Northern Ireland, England, Scotland, Wales and the Republic of Ireland. On average, Dunbia processes 7,650 cattle, 57,500 lambs and packs 1,500 tonnes of fresh meat products every week.

A customer since 2007, Emydex has so far been rolled to Dunbia plants in Dungannon and Ballymena (Northern Ireland), Kilbeggan (Ireland), Sawley, Preston & Crewe (England), Elgin (Scotland) and Llanybydder and Felin Fach (Wales).

Dunbia rolled out Emydex's standard Retail Solution initially, but over time the company made changes to the system to suit the way they work and the individual demands of customers.

Emdyex-Client-Logo-Dunbia
Working with Emydex

"In terms of benefits, the system gave us immediate control over systems and reporting. Using Emydex, back-office staff had instantaneous access to far more accurate reporting of efficiencies, yields and giveaways and operator performance.”

 
Jay Adams, IT Service Delivery Manager, Preston

Challenge

  • High volume internal product movements
  • Requirement for Yields, Traceability, Stock Reporting
  • Retail Cut, Sausage and Burger Production
  • Retail packing based on forecast order plans
  • To replace existing HCS legacy system (door-to-door)
  • To implement in phases minimising downtime
  • To improve reporting of Yields, Stocks, Traceability & Operator performance
  • To Improve yield, throughput and quality

Solution

case_core_dunbia

Outcome

  • Integration to Sawley Primal
  • Integration to 3rd Cold Store
  • Integration to Microsoft Dynamics AX
  • Integration to Multiflex 3000
  • Increased Throughput (660+ p/h)
  • Improved Planning & efficiencies
  • Improved Yield Reporting
  • Increased Efficiencies
  • Improved Quality
  • Traceability Reporting
  • Stock Management
Our News

Industry Updates

SB - Banner (3)

Sustainable Beef. Built by Cattlemen. Powered by Technology.

8th December 2025

Emydex is proud to announce the successful go-live of its Production Management (MES) and Quality Management (QMS) software…

Find Out More about Sustainable Beef. Built by Cattlemen. Powered by Technology.
Australasia Tour (4)

Emydex Visits Silver Fern Farms Te Aroha and Pacific Plants

5th December 2025

During their latest operational tour across Australasia, Emydex CEO David McMahon and General Manager – Australasia Shane Hayes…

Find Out More about Emydex Visits Silver Fern Farms Te Aroha and Pacific Plants
Emydex & Sustainable Beef. The Journey Goes Live

Emydex & Sustainable Beef. The Journey Goes Live

18th June 2025

Supporting a modern beef processing operation in Nebraska Emydex is proud to announce the go‑live of its software…

Find Out More about Emydex & Sustainable Beef. The Journey Goes Live
Emydex visited Sustainable Beef

Emydex site visit to Sustainable Beef, Nebraska

28th November 2024

Visiting Sustainable Beef in Nebraska Earlier this month in Mid-November,  Shane Hayes, Emydex Product Manager and Cody Musclow, Project Manager with…

Find Out More about Emydex site visit to Sustainable Beef, Nebraska
Dawn Meats team using Emydex Quality Management System

A new Dawn for Quality systems

31st October 2024

Dawn Meats Group, one of Europe’s leading meat processing companies, sought to streamline its factory-floor Quality Management System…

Find Out More about A new Dawn for Quality systems
Silver Fern Farms Emydex Implementation in Te Aroha

Silver Fern Farms welcomes Emydex to Fourth Beef plant in Te Aroha, New Zealand

21st October 2024

Silver Fern Farms Expands Emydex Integration in Te Aroha The Silver Fern Farms Emydex implementation continued following successful…

Find Out More about Silver Fern Farms welcomes Emydex to Fourth Beef plant in Te Aroha, New Zealand
Request a Demo

Dawn Meats

4th June 2020

Dawn Meats Case Study

Beef, Lamb, Pork & 3PL
Ireland, the UK & France

Ireland's largest red meat processor

Beef, Lamb, Pork & 3PL
Europe
Multi-Site

Dawn Meats is a family-owned business that was established in Waterford, Ireland in 1980 and has grown to become one of the largest and most important beef and sheep processing groups in the industry. The group employs over 7,000 people in dozens of countries, including 10 sites in Ireland and 12 in the UK, exporting to over 50 countries worldwide.

Every year, Dawn Meats processes over 1 million cattle and 3 million sheep, generating more than €2 billion in turnover for the company and contributing over €1.67 billion to rural economies through 30,000 farms in Ireland and the UK.

The numbers are staggering and so is their success.

Emdyex Client Logo Dawnmeats
What Dawn Meats Had To Say
“Working with Emydex has been great – they understand their system and have been very helpful. Emydex created a system for support that includes excellent on-going communication. We have worked with them over the past decade on traceability, and so we trusted them. I like how their QMS system is so flexible, and how they could configure it to how we wanted to work – not something you get with an out-of-the-box solution. That flexibility meant that we were given artistic license as to how to develop our own workflows.”

 

John Coleman, Dawn Group Food Safety and Quality Manager

Challenge

Dawn Meats developed their own in-house quality management system which largely relied upon manual, paper-based checks all along their factory floors.

While this was rigorous and helped to maintain the very highest levels of quality products for the company, it was inefficient, creating delays, tons of paper, hours of data entry and leaving the door open for error. The old manual way of working involved lengthy printing, handing out, filling in, returning, checking, countersigning and storage of paper records. On top of that, files had to be physically retrieved in the event of audit.

Since 2013, Emydex have being developing their Quality Management System capable of being used in single site as well as across multi-site Group processors like Dawn Meats. Emydex’s Enterprise Quality Management System (EQMS) is, in short, a software system that allows food processors carry out their factory and supplier quality and audit checks on tablets, reporting instantly in the back-office, replacing all paper-based quality check sheets on the factory floor.

A perfect fit for Dawn Meats.

Solution

There were five main drivers behind Dawn Meats decision to select Emydex 

The first was Emydex gave them a single system, with our quality module sitting alongside all other Emydex factory floor Production or Warehousing modules on a common platform.

Next, our solution can be fully integrated to shop floor industrial machinery, capable of scanning barcodes, meaning no manual keying of data needed.

Thirdly, the Emydex EQMS system can be installed on-premise or in the cloud. Emydex don’t force customers to operate their QMS out of the cloud, they can install on-prem if required.

Another key differentiator is the system can work off-line as well as on-line for all compatible mobile devices, using local databases. Meaning operators can switch to off-line mode when capturing quality data in areas with poor or zero wi-fi coverage.

Finally, the system is very configurable in-house including an easy to use QC workflow builder tool. This function allows in-house QC personnel (non-IT people) to design and build their own Quality workflows in-house, including QC surveys, QC check-sheets and quality audits, without the need to involve either Emydex developers or their internal IT department.

Outcome

Emydex EQMS helps Dawn Meats to streamline the QMS processes across their factories and to ensure they are working to the most effective QMS system. As it standardises the QMS and FSM systems across the group it improves compliance and shares best practice throughout all of the facilities.

Using the Document Management System included within the system, sites can share generic documents and processes, and tailor the specifics to the site. This reduces time lost in writing up documents and figuring out procedures and risk assessments.

The system creates actions, alerts, notifications and alarms in real time and automatically tells them when they are out of compliance, forcing the immediate implementation of corrective actions.

It improves compliance and reduces issues in announced and unannounced audits, reducing risk with defective product, product recalls and customer satisfaction.

The Emydex system frees up resources to drive product quality improvements and also frees up archive space and storage. It will give central management a holistic view through instant visibility of all factories in one centralised system, making KPI reporting easier and that maximises safety, quality and compliance.

Finally, this accurate QMS data can drive operational processes and business decisions, helping continuous improvement by providing instant effect data.

Our News

Industry Updates

SB - Banner (3)

Sustainable Beef. Built by Cattlemen. Powered by Technology.

8th December 2025

Emydex is proud to announce the successful go-live of its Production Management (MES) and Quality Management (QMS) software…

Find Out More about Sustainable Beef. Built by Cattlemen. Powered by Technology.
Australasia Tour (4)

Emydex Visits Silver Fern Farms Te Aroha and Pacific Plants

5th December 2025

During their latest operational tour across Australasia, Emydex CEO David McMahon and General Manager – Australasia Shane Hayes…

Find Out More about Emydex Visits Silver Fern Farms Te Aroha and Pacific Plants
Emydex & Sustainable Beef. The Journey Goes Live

Emydex & Sustainable Beef. The Journey Goes Live

18th June 2025

Supporting a modern beef processing operation in Nebraska Emydex is proud to announce the go‑live of its software…

Find Out More about Emydex & Sustainable Beef. The Journey Goes Live
Emydex visited Sustainable Beef

Emydex site visit to Sustainable Beef, Nebraska

28th November 2024

Visiting Sustainable Beef in Nebraska Earlier this month in Mid-November,  Shane Hayes, Emydex Product Manager and Cody Musclow, Project Manager with…

Find Out More about Emydex site visit to Sustainable Beef, Nebraska
Dawn Meats team using Emydex Quality Management System

A new Dawn for Quality systems

31st October 2024

Dawn Meats Group, one of Europe’s leading meat processing companies, sought to streamline its factory-floor Quality Management System…

Find Out More about A new Dawn for Quality systems
Silver Fern Farms Emydex Implementation in Te Aroha

Silver Fern Farms welcomes Emydex to Fourth Beef plant in Te Aroha, New Zealand

21st October 2024

Silver Fern Farms Expands Emydex Integration in Te Aroha The Silver Fern Farms Emydex implementation continued following successful…

Find Out More about Silver Fern Farms welcomes Emydex to Fourth Beef plant in Te Aroha, New Zealand
Request a Demo

Botswana Meat Commission

4th June 2020

Botswana Meat Commission Case Study

Beef Primal & Wholesale
Labotse, Botswana

Botswana's not-for-profit beef processing organisation

Beef Industry
Botswana | Africa
Multi-Site

Botswana Meat Commission (BMC) was established on the 24th December 1965, by an act of Parliament to promote the development of the country's beef and related products globally.

The first abattoir was opened in Lobatse with Maun and Francistown Abattoirs following in 1983 and 1989 respectively. The Maun Abattoir was closed indefinitely in 1996 due to shortage of cattle supply and re-opened in April 2010. The BMC has had a significant contribution to the development of the country over the years.

In the early years of Botswana’s development as an independent nation, beef export was the only foreign exchange earner. Although beef is no longer the largest earner of foreign exchange, it nonetheless remains important to the economy as it impacts the furfural population who rely on farming for their livelihood.

BMC's head office in Lobatse has an integrated complex that houses an Abattoir, deboning and cutting plant, cannery, rendering plant and tannery. An Emydex customer since December 2014, BMC implemented Emydex’s Packing Module that enables them to print a label in 14 languages.

Emdyex Client Logo Botswana Meat Commission
What BMC Had To Say

“Storing primal labels with variable text means we only need to maintain a fraction of the labels we previously supported. The new Emydex system also enables printing of variable labels in ten languages, as well as font formatting... Printing speeds are good, the system is robust and hassle-free."

 

Billy Mauco, IT Manager, BMC

Challenge

  • New primal labelling requirements
  • High speed label printing
  • High Volume (600 cattle, 15,000 labels p.d)
  • Real-time Traceability reporting
  • Ability to print primal labels in 10 languages for export, including Greek and Arabic

Solution

case_core_bmc

Outcome

  • 8 'compact' primal labeling stations
  • Back office management system hosted in Cloud
  • Printing labels in 10 languages, including Arabic and Greek
  • 600 beef carcasses per day/15,000 pack labels
  • Flexibility to change label and reporting in-house
  • Main Emydex production system, Client PCs and packing stations deployed and maintained via Cloud
Our News

Industry Updates

SB - Banner (3)

Sustainable Beef. Built by Cattlemen. Powered by Technology.

8th December 2025

Emydex is proud to announce the successful go-live of its Production Management (MES) and Quality Management (QMS) software…

Find Out More about Sustainable Beef. Built by Cattlemen. Powered by Technology.
Australasia Tour (4)

Emydex Visits Silver Fern Farms Te Aroha and Pacific Plants

5th December 2025

During their latest operational tour across Australasia, Emydex CEO David McMahon and General Manager – Australasia Shane Hayes…

Find Out More about Emydex Visits Silver Fern Farms Te Aroha and Pacific Plants
Emydex & Sustainable Beef. The Journey Goes Live

Emydex & Sustainable Beef. The Journey Goes Live

18th June 2025

Supporting a modern beef processing operation in Nebraska Emydex is proud to announce the go‑live of its software…

Find Out More about Emydex & Sustainable Beef. The Journey Goes Live
Emydex visited Sustainable Beef

Emydex site visit to Sustainable Beef, Nebraska

28th November 2024

Visiting Sustainable Beef in Nebraska Earlier this month in Mid-November,  Shane Hayes, Emydex Product Manager and Cody Musclow, Project Manager with…

Find Out More about Emydex site visit to Sustainable Beef, Nebraska
Dawn Meats team using Emydex Quality Management System

A new Dawn for Quality systems

31st October 2024

Dawn Meats Group, one of Europe’s leading meat processing companies, sought to streamline its factory-floor Quality Management System…

Find Out More about A new Dawn for Quality systems
Silver Fern Farms Emydex Implementation in Te Aroha

Silver Fern Farms welcomes Emydex to Fourth Beef plant in Te Aroha, New Zealand

21st October 2024

Silver Fern Farms Expands Emydex Integration in Te Aroha The Silver Fern Farms Emydex implementation continued following successful…

Find Out More about Silver Fern Farms welcomes Emydex to Fourth Beef plant in Te Aroha, New Zealand
Request a Demo
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