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Emydex

Food Processing Software Solutions

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Home / Your Industry / Pork Processing Software

Pork Processing Software

Pork Processing

Emydex supply Factory Floor software systems to the Top 4 Primal Pork Processors in Ireland, accounting for 93% market share

Pork Processing Software

Emydex Pork Processing Software is currently operating in over 20 Pork processing plants and offers a complete solution for all sectors of the pork processing industry, including abattoir, cutting plant, curing plant or retail packing plant.

Emydex are the Market Leading supplier of factory floor software systems to Pigmeat Processors in Ireland. Designed to cater for both single plant and multi-plant operations, our Pigmeat customers include the Top 4 primal processors, that between them account for 93% of all Pork primal processing in Ireland including Rosderra Irish Meats (4 sites), Dawn Pork & Bacon, Stauntons and Kepak McCarren's.

Other Pork processing customers include Market-leading Value-added and Cooked meats processors such as Oliver Carty (Bacon & Hams), Dunbia (Ballymena) and Greene Farm Foods (Sliced Hams).

Oliver Carty

Trusted in the pork industry all over the world

View Case Study

Pork Processing

Benefits of our System

Real-Time Data Capture
Real-Time reporting + dashboard to monitor KPI’s & throughput
Animal Welfare checks and procedures
Automatic or Manual Grading
Integration to PLC’s to improve efficiency & reduce labour
User intuitive interface
Alerts and Notifications
Country & Customer labelling compliance
Forwards & Backwards traceability inherent
Software Modules to cover processing from livestock appointments through to warehouse management and everything in between

Pork Processing

System Features

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Livestock Buyer Appointments
Delivery & Pen Management
Sequencing
VET Inspections & Reinspection
Classification & Grading
Animal Payments
Chiller Management
Into Boning/BRI/Scan To Bone
Packing & Processing

Livestock Buyer Appointments

Ability to capture livestock booking appointments directly into Emydex system which then allows for livestock planning against the forecast for different livestock categories.

Delivery & Pen Management

Receive livestock deliveries with or without appointments and allow lairage staff to capture delivery details such as transport information, government information, dead on arrival, suspect etc. The Delivery process caters for RFID ear tags, passports and integrates with the countries national livestock databases such as AIMS, ScotEID, NLIS, NAIT, CCIA.

Sequencing

Sequencing can be based using lots and/or using individual animal records. Increase operator efficiency and accuracy with the ability to use RFID wands or barcode scanners to sequence the animal with inbuilt and customisable validations. This can be extended to include live weight reading, blood collection and stun data capture.

VET Inspections

Emydex VET inspection functionality allows customers to capture VET defects in realtime. With the ability to capture, carcass, offal and head inspections.

Faults are flagged as a producer or factory faults which feed can into Emydex animal payments.

Classification & Grading

The Emydex kill line has market-specific classification processes to cater for the local industry jurisdiction. This allows customers across the globe to classify their carcasses using the factory floor terminal to capture the required grading attributes, including weight and any characteristics allocated prior to grading. This will then create carcass inventory and allocate the carcass to a destination.

Animal Payments

The Emydex animal payments system allows customers to use the data captured to complete farmer settlements against kill lots. Emydex Animal payments system is able to cater for Farmer settlements, Service Kill and Sale Yard settlements. Within each payment, customers can allocate various adjustments based on the grading information, buying agent commissions, and use configurable price grids to complete the payment for a lot.

Chiller Management

Emydex is able to integrate directly to PLC’s to manage sortation of carcasses to chillers and/or rail locations within the factories automatically. Alternatively, Emydex are able to print chiller destinations on carcass tickets to improve chiller operators ability to sort accurately. This assists with the chiller callout to make the de-boning process more efficient. Emydex are also able to complete chiller regrading including, marbling, meat colour, PH decline carcass shrinkage.

Into Boning/BRI/Scan to Bone

Emydex Into Boning functionality allows customers to create into boning work orders which are then issued to the factory floor. Customers are able to utilise the Emydex carcass filter rules which validate carcass input against a configurable criteria matrix. The Emydex application can capture the exact cold weight of the carcass as it passes over the scale which allows customers to report on carcass shrinkage/loss. These transactions are also used as the input for Yield Reporting.

Packing & Processing

The Emydex packing and processing module allows customers to manage all aspects of their packing process which includes the ability to execute pack/case/pallet labelling, pack to sales orders or direct to stock. Emydex is also able to integrate to Automatic weigh price labelling (WPL) machines to control master data, batch runs and machine statistics which allows for real-time reporting within the Emydex application

Pork Industry

Our Customers

Kepak Group
Dawn Meats
Dunbia Group
Danish Crown
Cranswick
Rosderra Meats
Mallon’s Foods
Brady Family
Donald’s Fine Foods
Oliver Carty
Steynsburg Pork
SunPork Fresh Foods
Wilson Hellaby
Ken Read & Son
Staunton Foods
Dawn Pork & Bacon
Greene Farm Fine Foods
Irish Casings - Emydex Client
Irish Casings
Corries Meats
McCarren
QK Meats
Designed for your industry

Our software modules

The Emydex suite of software includes a collection of independent standalone software modules designed to manage and control a particular stage of the Food Production Process e.g. Kill Line & Payments.

Each modules sits on top of the core platform, and can plug seamlessly into any other module. The full suite of modules cover all aspects of Food production from factory door-to-door.

Learn More
Kill Line & Payments
Carcass Management
Packing Management
Yields & Costings
Warehouse Management
Recipe Formulation
Production Planning
Quality & Compliance
Traceability Reporting
Systems Integration
Pork

Industry Updates

SunPork

SunPork scales new heights

12th December 2019

Meet the client Through Swickers Kingaroy, SunPork is the largest pig processor in all of Australia, handling 900,000…

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Dave

Emydex North America Market Update

31st October 2018

Emydex Technology, a Dublin company specialising in Traceability Software for the food processing industry, have secured its third…

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Emydex installed in Ireland’s Largest Pig Processor

Traceability enabled in Ireland’s Largest Pig Processor

20th December 2017

Rosderra approached Emydex in 2015 with a view to replacing their existing traceability and production control systems operating…

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Mallons Products

Arthur Mallon’s fully operational with Emydex

26th August 2013

Arthur Mallon Foods specialise in the production of fresh, frozen and cooked sausages. They supply fresh and frozen…

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Oliver Carty Factory Floor

Oliver Carty improves financial management with Simply Dynamics

1st February 2013

Simply Dynamics improves financial management for Ireland’s largest bacon producer ERP solution from Simply Dynamics enabling 50% time…

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Emydex Livestock Payments system

Emydex Livestock Payment System

12th November 2012

All three flavours of the Emydex multi-species livestock payments system are now live and running in abattoirs spread…

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