• Skip to primary navigation
  • Skip to main content
  • Skip to footer
  • Europe
    • Australia
    • Canada
    • New Zealand
    • South Africa
    • US

Search

Contact |
  • About Us
    • Why Emydex
    • Our Team
    • Support
    • Video
  • Software
    • General
      • Systems Integration
      • Traceability Reporting
      • Quality & Compliance
      • Emydex Business Intelligence
    • Primary Processing
      • Kill Line & Payments
    • Secondary Processing
      • Carcass Management
      • Packing & Processing
      • Production Planning
      • Yields & Costings
    • Further Processing
      • Recipe Formulation
    • Warehouse & Distribution
      • Warehouse Management
  • Industries
    • Beef
    • Lamb
    • Pork
    • Poultry
    • Fish and Seafood
    • Fresh Produce
    • Further Processing
    • Cold Storage
    • Other Processing
    • Your Role
      • Production Managers
      • Finance Managers
      • I.T. Systems Manager
      • Quality Manager
      • Warehouse Manager
  • Customers
  • Markets
    • Africa
    • Australia
    • New Zealand
    • Europe
    • North America
  • News
  • Careers
    • Careers
    • Open Roles
    • Employee Testimonials
  • Europe
    • Australia
    • Canada
    • New Zealand
    • South Africa
    • US

Emydex

Food Processing Software Solutions

  • About Us
    • Why Emydex
    • Our Team
    • Support
    • Video
  • Software
    • General
      • Systems Integration
      • Traceability Reporting
      • Quality & Compliance
      • Emydex Business Intelligence
    • Primary Processing
      • Kill Line & Payments
    • Secondary Processing
      • Carcass Management
      • Packing & Processing
      • Production Planning
      • Yields & Costings
    • Further Processing
      • Recipe Formulation
    • Warehouse & Distribution
      • Warehouse Management
  • Industries
    • Beef
    • Lamb
    • Pork
    • Poultry
    • Fish and Seafood
    • Fresh Produce
    • Further Processing
    • Cold Storage
    • Other Processing
    • Your Role
      • Production Managers
      • Finance Managers
      • I.T. Systems Manager
      • Quality Manager
      • Warehouse Manager
  • Customers
  • Markets
    • Africa
    • Australia
    • New Zealand
    • Europe
    • North America
  • News
  • Careers
    • Careers
    • Open Roles
    • Employee Testimonials
  • Europe
    • Australia
    • Canada
    • New Zealand
    • South Africa
    • US
  • About Us
    • Why Emydex
    • Our Team
    • Support
    • Video
  • Software
    • General
      • Systems Integration
      • Traceability Reporting
      • Quality & Compliance
      • Emydex Business Intelligence
    • Primary Processing
      • Kill Line & Payments
    • Secondary Processing
      • Carcass Management
      • Packing & Processing
      • Production Planning
      • Yields & Costings
    • Further Processing
      • Recipe Formulation
    • Warehouse & Distribution
      • Warehouse Management
  • Industries
    • Beef
    • Lamb
    • Pork
    • Poultry
    • Fish and Seafood
    • Fresh Produce
    • Further Processing
    • Cold Storage
    • Other Processing
    • Your Role
      • Production Managers
      • Finance Managers
      • I.T. Systems Manager
      • Quality Manager
      • Warehouse Manager
  • Customers
  • Markets
    • Africa
    • Australia
    • New Zealand
    • Europe
    • North America
  • News
  • Careers
    • Careers
    • Open Roles
    • Employee Testimonials
  • Europe
    • Australia
    • Canada
    • New Zealand
    • South Africa
    • US
Home / Software / Software Modules / Production Planning Software

Production Planning Software

Production Planning

Plan production based upon requirements taking into account Stock, Future Purchases and Sales

Production Planning Software

The Emydex production planning software system enables production planners to graphically view all elements that effect what needs to be manufactured and what can be manufactured.

For an abattoir, all parts must be consumed (either processed or sold), for further processing plants only products required should be purchased.

The planning system produces work orders that can be downloaded to the production shop floor system, maximising production efficiency.

The key objectives of the production planning solution are to:

  • Deliver optimised Daily Production Plans.
  • Ensure raw material batching is fully integrated with the daily planning system.
  • Identify production requirements and estimations, to identify input/outputs to each process stage within the factory, to produce production plans leading to production works orders.
  • Enable experienced production planners to record their knowledge into a system, to will allow less experienced operators to perform the production planning task. This makes the company less vulnerable to loss of experienced individuals and also opens up more potential for career development opportunities for the less experienced planners.
Production Planning

Benefits of our System

Imports Stock / Purchases / Sales from production shop floor and ERP systems
Standard specifications for each production job
Link production jobs graphically, either forwards from raw material, or backwards from finished product requirements.
Manufacture orders just in time, or build over a period.
Ensure production is balanced and optimise product
Dynamic production modelling shows effect of daily plans
Consideration of reduced staffing levels and line speeds
Predicts time and staff requirements
Highlights additional raw material requirements
Highlights excess production probabilities
Daily / weekly / monthly plans
Plan templates (useful for seasonal planning and repetitive production)
Schedule breaks and cleaning operations
Production Planning

System Features

  • Forward planning based upon raw materials
  • Backward planning based upon sales orders
  • Plan Balancing
  • Daily Work Orders and Instructions to Factory Systems
  • Plan Scheduling
  • Comparison Plan to Actual
  • Relationship to Factory Floor System

Forward planning based upon raw materials

  • Raw material inputs are planned by Batch. Raw material inputs include whole carcasses; from carcass stock (own kill) and bought in carcasses, and also primal stock; from either WIP stock and bought in primals
  • The production planner will drive raw materials forward through a series of jobs to convert the materials to the required outputs to meet order demands.

Backward planning based upon sales orders

  • The production planner will determine the volumes of each product to be produced each day based on information from weekly sales orders and stock orders
  • The Planner will convert the products to be produced, backwards through a series of jobs to derive the required carcass (or primal) input
  • The planner will track progress of production against the weekly production targets to adjust plans for subsequent days as required.

Plan Balancing

By using a combination of forwards and backwards planning, the planner can create a balanced plan where a production output is defined for all raw material processed. That output could be;

  • Finished Product allocated to sales order
  • Finished Product allocated to stock
  • Interim product allocated to work in progress (WIP) stock

Daily Work Orders and Instructions to Factory Systems

The key output from planning is a set of production work orders, which instructs factory production on what operationally must be carried out.

The planning system will interface the planner work orders to the factory floor system

Plan Scheduling

Once the daily plan has been balanced it will need to be scheduled into production.

The production planning system includes factory simulation. This takes into account process and stock location capacities, enabling scheduling to be carried out by dragging and dropping the planned production work orders onto the required production lines (graphical representation).

The results are shown graphically and compared to line capacities, enabling the planners to schedule the most efficient schedule taking into account production capabilities and also target job completion times if required for same-day deliveries.

Comparison Plan to Actual

The progress of the actual production against foretasted plan can be analysed in real time when feedback is available from the factory floor system.

Further analysis can be carried out on finished production over a period of time and job standards modified if necessary.

Relationship to Factory Floor System

The Emydex production planning system is designed to work in conjunction with the Emydex production management system as the factory floor system; however, it has also been designed as a separate database to the factory floor system making it possible for it to be interfaced to any alternate factory floor system.

The only essentials are that planning system and factory system both share the same master data files, ideally imported from a common ERP or financial system.

Designed for your industry

Our software modules

The Emydex suite of software includes a collection of independent standalone software modules designed to manage and control a particular stage of the Food Production Process e.g. Kill Line & Payments.

Each modules sits on top of the core platform, and can plug seamlessly into any other module. The full suite of modules cover all aspects of Food production from factory door-to-door.

Learn More
Kill Line & Payments
Carcass Management
Packing Management
Yields & Costings
Warehouse Management
Recipe Formulation
Production Planning
Quality & Compliance
Traceability Reporting
Systems Integration
Our Clients

Trusted by industry leaders worldwide

emydex-customer-logo-qk-cold-stores
Cape Karoo
Emdyex-Client-Logo-Wodonga
Opean Ocean - Emydex Client
Dawn Pork & Bacon
Emydex Explained

Our software provides real-time and accurate reporting of Production, Yields, Stocks, Quality and Traceability

Our News

Industry Updates

View All News
Emydex-and-Silverferns-St-Patricks-Day

Ministerial visit to Silver Fern Farms for St Patrick’s Day

17 Mar 2023

Enterprise Ireland welcomed Minister for Agriculture, Food, and the Marine of Ireland, Charlie McConalogue to New Zealand where he visited the Silver Fern Farm in Christchurch to see the Emydex Technology factory floor software in action. #StPatricksDay2023 #InnovationAtTheEdge #SilverFernFarms #Emydex

Find Out More
Emydex Tour of Australia and NZ

Emydex Tour of Australia and New Zealand

13 Mar 2023

A lot of ground was covered by Emydex in Australia and New Zealand over the past three weeks visiting both customers and prospects in Western Australia, Victoria, New South Wales, Queensland, and North & South Islands in New Zealand

Find Out More
Dawn-Pork-and-Bacon

Dawn Pork & Bacon, 17 years on Emydex and counting

03 Feb 2023

Emydex was founded in April 2004, so Dawn P&B was one of the very first customers to go live with an Emydex software system.

Find Out More
Emydex-downunder- update 2023

Emydex Update from Down Under

01 Feb 2023

2023 is shaping up to be a busy year for Emydex in this part of the world (Australasia), with the roll-out of Beef & Pork processing systems …

Find Out More
Emydex Ensuring Quality & Compliance across four continents

Ensuring Quality & Compliance Across Four Continents

23 Jan 2023

Emydex recently completed the upgrade of its Electronic Quality Management System (EQMS) to the latest Version 6 of…

Find Out More
Farmer Bookings & Feedback via Livestock Portal

Farmer Bookings & Feedback via Livestock Portal

11 Jan 2023

A new web-based appointment booking and feedback system.

Find Out More
Emydex CEO - David McMahon

Emydex CEO Update – 2022 Review

20 Dec 2022

Emydex CEO Update – 2022 Review Looking back on 2022, last year continued with the trend of challenging…

Find Out More
Emydex-Livestock-Settlements-System

Emydex CAPS off year with Livestock Payments System

12 Dec 2022

Emydex CAPS off the year with a new Livestock Settlements System For most Meat processors, the procurement of…

Find Out More
Request a Demo

Footer

Links

Privacy Statement

Terms of Use

Careers

Downloads

Your Business

Software

Modules

Job Roles

Industries

Our Markets

Ireland & EU

Australasia

Africa

Canada & North America

Newsletter

Find out more about us and what we can do for your business

Emydex Processing Software Solutions © 2023 | Website designed by Giant Elk Creative

loading

Please wait while you are redirected to your nearest Emydex Region page...