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Poultry

Home / Archives for Poultry

Sustainable Beef

27th June 2025

Sustainable Beef Case Study

Beef
United States

Building the Future of Beef Processing in Nebraska

Meat Processing
Nebraska | US
Single-Site

Sustainable Beef is a pioneering beef processing company based in North Platte, Nebraska, founded by a visionary group of cattlemen and investors committed to reshaping the beef supply chain. With a strong focus on transparency, efficiency and shared value, the facility is designed to process up to 1,500 cattle per day, provide over 850 jobs, and contribute more than $1.2 billion annually to the Nebraska economy.

This operation sets a new standard in community-driven, modern beef
processing in the United States.

ex-sustainable-beef

In June 2025, the Emydex team was on site in North Platte, Nebraska to support the go live of Sustainable Beef's state-of-the-art processing facility.

This video captures key moments from the setup, system configuration and collaboration between both teams, marking a major step in Sustainable Beef’s digital transformation.

Challenge

  • Difficulty finding a system capable of managing livestock purchasing,payments, and tracking live animals through the facility
  • Operations were starting from scratch in a newly built plant with no existing standard procedures
  • Most of the workforce had not yet been hired during early implementation stages
  • Uncertainty around hardware locations and system touchpoints until late in the project
  • Need to comply with US-specific regulations such as the Packers and Stockyards Act and USDA grading
  • Requirement for an end-to-end integrated solution that could support a widerange of plant processes

Solution

Emydex partnered closely with Sustainable Beef to design and implement a fully integrated MES and EQMS software solution tailored to the needs of a new and
rapidly evolving plant.

This included:

  • Remote workshops to map out the expected future-state of operations
  • On-site assessments to define key touchpoints and processes
  • Incorporation of U.S. regulatory practices into the platform
  • Custom system landscape to integrate with third-party solutions

Our implementation covered every detail, from kill line traceability to plant-floor device integration, delivering full process visibility and real-time control.

Outcome

The successful go-live in June 2025 marked a major milestone in our partnership. Emydex provided hypercare and on-site support during this critical phase, ensuring:

  • End-to-end traceability and reporting from day one
  • Optimised inventory and quality control operations
  • Smooth transition for autonomous system usage

More than just a system implementation, this project laid the foundation for a long-term collaboration. As Sustainable Beef continues to scale its operations, Emydex remains a committed partner in their digital transformation journey, supporting transparency, compliance and operational excellence across every step of the supply chain.

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14th October 2024

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Murrray’s Chicken

4th June 2025

Murray's Chicken Case Study

Poultry
United States

One of Northern Ireland’s largest poultry processors

Poultry Industry
New York | US
Single-Site

Founded by Murray Bresky in 1992, Murray’s Chicken is a family-owned poultry processor based in South Fallsburg, New York. The company partners with a select number of small family farms in Southeastern Pennsylvania, focusing on animal welfare, sustainability, and premium quality. With deep ties to the local community, Murray’s Chicken is committed to delivering exceptional-tasting poultry while supporting local economies.

Murray’s became an Emydex customer in 2024, following a visit to the BAADER booth at the IPPE tradeshow in Atlanta. Already a BAADER equipment customer, the Murray’s team recognised the value of a tightly integrated solution and selected Emydex’s Electronic Quality Management System (EQMS) to digitise and enhance their quality and compliance processes.

Murray's Chicken
What Murray's Chicken Says

“All information is right at my fingertips. I love it.”

 

Phil Wise, Plant Manager – Murray’s Chicken

Challenge

Murray’s Chicken was previously managing quality control and traceability with paper-based checklists, requiring manual recording by operators using clipboards. This system delayed decision-making, made real-time analysis impossible, and required significant storage for compliance records.

Audits meant digging through binders, and any deviations or issues were often identified too late to act in real time. The company needed a digital solution to bring speed, accuracy, and traceability to its quality management practices.

Solution

In just six weeks, Murray’s Chicken successfully implemented Emydex’s EQMS on their evisceration processing lines. The system was rolled out in collaboration between Emydex and Murray’s technical team and has since expanded to 16 workflow designs with 5 mobile devices used daily by quality teams.

The platform now enables:

  • Digital QC and HACCP checks
  • Mobile data capture with tablets on the floor
  • Real-time visibility for managers
  • Automated alerts for non-conformances
  • Custom workflows tailored to specific customer or audit requirements

Emydex also trained the QC Manager to build and customise workflows independently, allowing the team to adapt the system with ease

Outcome

Since implementing Emydex, Murray’s has achieved:

  • A reduction in manual errors and duplicated checks
  • More efficient audits with centralised digital records
  • Immediate access to quality data from any device
  • Improved accountability and traceability across departments
  • Real-time corrective actions, saving time and resources
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21st October 2024

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Sunrise Farms

30th April 2024

Request a Demo

Cranswick

8th June 2020

Cranswick PLC
Case Study

Pork, Poultry & Processing
The UK

A top food producer and supplier of added-value products

Pork, Poultry & Processing

The UK | Europe
Single-Site

Based in England, Cranswick PLC was started when a group of passionate, British farmers came together in 1975. Then, in the 1980's, Cranswick moved into food production and introduced one of Britain's first ‘farm to fork’ offerings.

Today, the organisation is one of the largest food producers in the UK and it continues to stay true to its original ethos of creating authentic British food.

emydex-customer-logo-cranswick
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Emydex Pork Processing Software_Emydex-global-impact

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Dawn-Pork-and-Bacon

Dawn Pork & Bacon, 17 years on Emydex and counting

3rd February 2023

Emydex was founded in April 2004, so Dawn P&B was one of the very first customers to go live with an Emydex software system.

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Rosie & Jim

6th June 2020

Rosie & Jim Case Study

Poultry & Processing
Ireland

A rapidly growing processing company in Dublin

Poultry & Processing

Ireland | Europe
Single-Site

Rosie & Jim is an Irish food production company established in 1997 when award-winning Craft Butcher Jimmy McLoughin established Quality First Limited. He began producing gourmet chicken products for supply to butcher shops and restaurants. Before long, the rapidly growing business moved to larger premises in Inchicore, Dublin 8. At this point, Rosie joined to assist with running the business.

Rosie and Jimmy McLoughlin are a husband and wife team who share a passion for wholesome quality food.

Rosie and Jim supply distributors to the retail, food-service and catering trades with ready to cook chicken products such as Breaded fresh & Frozen Chicken products, Wraps & Pasties.

Rosie and Jim approached Emydex in 2016 with a view to implementing a factory-wide Production Control and Traceability Reporting IT system door-to-door. The company had no existing factory floor IT system in place, operating manual processes instead, which meant excessive recording of internal processes manually on paper, which was both laborious and time-consuming, and offered little by way of real-time production control and traceability reporting.

The company had no real insight into the quantity or value of their existing stocks, resulting in procurement planning issues. Unsure of what current stocks were available to fulfill production orders, often resulted in over-ordering of stock, and the holding of excess stock of raw materials, dry goods and ingredients on-site than was needed.

Emdyex-Client-Logo-Rosie-and-Jim
Working with Emydex

“By the end of the first week most of the production team using the system were already comfortable with using it. You could visibly see them speeding up when going through the individual screens... Overall, I feel the project was a successful implementation, and the new system has been well received by our production team, operators and supervisors.”

 

Peter Turner, Financial Controller, Rosie & Jim

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Moy Park

5th June 2020

Moy Park Case Study

Poultry
Northern Ireland

One of Northern Ireland’s largest poultry processors

Poultry Industry
UK | Europe
Single-Site

Moy Park is one of Northern Ireland’s largest poultry processors. Founded in 1932 as O'Kane Poultry, the group operates two hatcheries, a feed mill and a processing plant in Ballymena covering both chicken and turkey production. The company employs over 1,500 people and produces over 500 different product lines.

Moy Park has been an Emydex customer since 2009 when Emydex began work on a pilot project to provide the company with areal-time warehouse management and dispatch system, with full traceability. The project was later extended to deliver both the Emydex Packing Management and Yields and Costings modules sitting on the underlying Emydex Data Management platform.

Some points of interest in this project from an Emydex perspective are:

  • How Emydex was able to seamlessly integrate a variety of in-house legacy systems
  • The full extent of functionality provided
  • The extent of system usage by Moy Park, e.g. stock take and dispatch and management reporting that might traditionally be handled by an ERP
Emdyex Client Logo Moy Park
What Moy Park Says

“Emydex have been able to develop and implement seamless, efficient and innovative solutions into a fairly complex production environment.

"Their experience in food production and traceability adds another level to systems design, bringing additional ideas and concepts. They're willing to understand existing processes and design systems to fully integrate with them.”

 

Paul Johnston, Finance Director, Moy Park

Challenge

  • Many in-house/legacy systems
  • No accurate handle on Stock levels
  • High volume of transactions necessary to dispatch product to end customers
  • Fresh, Processed and Coated Poultry Products

Solution

emydex-customer-moy-park

Outcome

  • Production to Work Order
  • Scan any/all products to all lines
  • Accurate Yield Control/give-away by line
  • Stock Intake, Put-way, Palletising, Picking and Dispatch
  • Accurate Stock Control & Reconciliation
  • 3rd party cold storage integration (real time, box level, bi-direction)
Our News

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Forresters Chicken Quality Management​

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21st October 2024

Silver Fern Farms Expands Emydex Integration in Te Aroha The Silver Fern Farms Emydex implementation continued following successful…

Find Out More
Murray's Chicken team implementing Emydex system​_Murrays-quality-management

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14th October 2024

Implementing Emydex at Murray’s Chicken​ Founded by Murray Bresky in 1992, Murray’s Chicken is dedicated to the local…

Find Out More
Shipping_test3

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21st August 2021

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Find Out More
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Forresters takes off

22nd August 2019

How a family business scaled up to become an industry powerhouse Meet the client Established in 1972 and…

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Request a Demo
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