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Press/Media

Home / Archives for Company News / Press/Media

7.5m Head of Livestock

7th February 2013

Those in charge of the mammoth administrative task of buying and tracing 7.5m head of livestock per year in Ireland have emerged intact from the horse burger controversy.

Much of the credit must go to companies like Emydex in Dublin.

Emydex software is designed to manage food production processes from door to door, from arrival of animals to the abattoir, through kill line, boning hall, warehousing and dispatch.

The system includes real-time links to both the government-run animal movement and tracking systems as well as quality assurance schemes, and provides for full meat traceability.

It manages the complex system of payments to farmers, but also enables customers to run their food production lines more efficiently; manage, control and report on stock; analyse their yields and costs; and report on food chain traceability and factory and operator performance.

Today, Emydex is running in four out of the top five meat producing companies on the island of Ireland, and in more than 40 plants spread all over Ireland, Northern Ireland, England, Scotland, Wales and France.

The company is celebrating its rollout in the Dawn Meats Group, one of the largest suppliers of Irish and British beef, pork and lamb in Europe, and an Emydex customer since 2007. It is planned to complete the Emydex roll-out across the group in 2013, including the lamb processing in Ballyhaunis.

Emydex also supplies software to Kepak, and the Dunbia Group and Moy Park in the UK. The software runs on any compatible hardware system.

Just how complex the challenge is can be seen in the very first step of the meat chain, procuring livestock and paying for them.

Each year, Irish export plants buy almost 1.4 million cattle, 2.5m sheep, and 3.5 million pigs …

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Filed Under: Beef, Company News, Lamb, Meat, Press/Media

Oliver Carty improves financial management with Simply Dynamics

1st February 2013

Oliver Carty Brand
Simply Dynamics improves financial management for Ireland’s largest bacon producer

  • ERP solution from Simply Dynamics enabling 50% time reduction to run financial reports for Oliver Carty
  • 40% reduction in time to complete cheque run process for finance department
  • Robust EDI inbound and outbound message management

Dublin, 26th February 2013 – Simply Dynamics, a leading provider of Enterprise Resource Planning (ERP) systems, today announced that it has implemented an ERP solution for Irish pork, bacon and rasher producer Oliver Carty. The new solution is supporting the company’s on-going expansion and providing them with greater visibility and management of key financial functions.

The Simply Dynamics engagement with Oliver Carty has a contract to the value of €80,000.

After a site visit and analysis of their existing systems, Emydex proposed to implement their replacement Production Management system in two initial project phases.

Oliver Carty is a family run Irish business located in Athlone and is one of Ireland’s largest producers of bacon. It currently has 140 employees which increases substantially at different times of the year to meet seasonal demand and has a turnover of €45 million. Oliver Carty supplies a range of branded and own brand pork, bacon and rasher products to Ireland’s key retailers.

Oliver Carty operated an amalgamation of four different software systems, namely financial, intake, production, and dispatch. The interaction between the four systems was minimal, causing serious delays with the availability of real-time information and reporting bottlenecks.

After a full analysis of the existing software, Oliver Carty decided to replace their entire system with two fully integrated software solutions that could manage all of the financial and factory floor production processes from door-to-door.

Simply Dynamics was chosen for its Microsoft Dynamics NAV ERP solution. Microsoft Dynamics NAV is providing the finance department with immediate access to information such as order history, credit management, order status, and claims processing.

Oliver Carty has achieved some significant benefits as a result of the new solution including a 50% reduction in the time taken to run financial reports and a 40% reduction in the time to complete the cheque run process.

The Microsoft Dynamics Nav system delivered by Simply Dynamics integrates fully with Oliver Carty’s production management software, which was provided by Emydex Technology. The combination of the Simply Dynamics and Emydex systems enables communication and synchronisation of both master and transactional data from all departments within the organisation to Microsoft Dynamics Nav. This fully integrated solution can now be applied to any future Emydex and Simply Dynamics implementations.

Nicole Verdon, financial controller, Oliver Carty said, “The integration between Simply Dynamics and Emydex provides us with instant visibility and traceability across the entire organisation. The Simply Dynamics solution has also streamlined all our processes and we now have real-time access to our key performance indicators such as yield, pricing and invoicing data for the company.

Microsoft Dynamics NAV is also enabling Oliver Carty to manage multiple sales order processes including Electronic Data Interchange (EDI) which is essential in the food distribution industry for communication with its retail customers. It also has the ability to account for catch weights, enabling Oliver Carty to manage products priced by weight but whose weight varies.

Ted Carty, managing director, Oliver Carty commented, “We operate in a market where the price of raw materials are constantly changing so we need to have the most accurate information at any given time. Simply Dynamics has provided us with highly integrated, real-time information at our fingertips, enabling us to make fast and smart business decisions.”

Willie Fitzgerald, Sales Manager, Simply Dynamics said, “Microsoft Dynamics NAV has given Oliver Carty the ability to simplify access to business critical financial information and enhance its control and visibility over an expanding business. As the company continues to grow Microsoft Dynamics NAV has the flexibility to change and grow with them and meet the unique needs of a company operating in the food distribution industry.”

David McMahon, CEO, Emydex said “the Emydex factory floor data capture and production reporting system is designed to be ‘open’ such that it can interface to, and exchange data with any 3rd party ERP or financial system, as well as any 3rd party Cold Store or Supplier systems. The fact we have now collaborated closely with Simply Dynamics to build a bridge to Microsoft’s NAV ERP system is a win-win for all parties but especially our customers. “Build once, use many times” means the integration points between Emydex and NAV come practically out-of-the-box reducing installation and testing time and hence cost.”

Oliver Carty plans to extend its Microsoft Dynamics NAV solution to incorporate other areas of the business such as inventory and warehousing over the coming months.

Source article: Simply Dynamics – Oliver Carty news article
For more information on the Emydex system click here or contact Emydex on +353 1 8855990

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Filed Under: Customer News, ERP Systems Integration, Europe, Industry News, Meat, Packing Management, Pork, Press/Media, Recipe Formulation, Traceability Reporting, Warehouse Management, Yields & Costings

Labelling for Traceability

6th March 2012

“Traceability is the cornerstone of any production management system and inevitably, labelling is the predominant method of maintaining traceability at various stages of operation. If product can be traced from farm to finished goods dispatch, then all of the data will be in place to produce whatever management information is required”, says Peter Kettel, Emydex Technology’s UK general manager.

“In the abattoir Emydex has systems producing labels for carcass, hides, heads, offal and tissue samples.”

Specialist weighing and printing techniques, together with purpose designed line configurations, are required for high-speed lamb lines. We’re able to print a bar-coded carcass tag label with full traceability every 4.5 seconds using our food processing software solution. Most beef plants will cut sides in a marshalling area, with some cuts going into boning and some dispatched as either hanging cuts or removed in jumbo containers.

Our carcass splitting engine automatically allocates traceability labels for all removed or hanging cuts. This is done via a hand- held Wi-Fi bar axle scanning terminal, with no need to re-weigh the cuts to produce the new labels.”

Throughout the production operation, there are normally weighing stations at critical control points. These are usually connected to industrial PC units and label printers, enabling software systems to control and monitor production.

Kettel says: ‘Relatively basic software packages will just record what product has been weighed into and out of production departments, using this data to produce yield reports. Advanced Emydex systems enable production to be planned and controlled. Only meat with the correct attributes of quality status, grade, country of origin and so on is allowed to be input into particular production batches. Cuts from individual carcass can be traced throughout he deboning process with purposely designed operating procedures.’

 

Extract from story originally published in Meat Trades Journal January 2012

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Filed Under: Industry News, Press/Media, Traceability Reporting

Talking IT up

14th December 2010

Emydex software in use on Meat Factory floor terminals

Emydex software in use on Meat Factory floor terminals.

Web-based systems to book animals into abattoirs, so-called ‘vet health systems’ to give quick feedback to farmers on animal health and meat quality, and radio frequency identification that allows automatic, paperless tracking of products in warehouses are already in use by bigger companies and may soon be in wider use.

The introduction of these system s into the meat processing sector has come as a wider range of purpose-designed software for the meat trade becomes available, revolutionising the way that the processing industry and the supply chain work. “Today there are a lot more areas of the plant talking to each other electronically,” says Christine Walsh of Meat & Livestock Commercial Services. Further similar developments are inevitable. They not only help plants save money by cutting back on repetitive paperwork and improving communications, but can also help with achieving better animal welfare and a lower carbon footprint.

Currently, the web-based booking-in system is being trialled only in the pig sector by Bpex. It is an electronic pig movement project, known as eAM L2, and was initially trialled at 15 abattoirs. Gradually, it is being rolled out to other plants and will go live across the industry in England and Wales next April. It com bines the Animal Movement Licence (AM L2) and Food Chain Information (FCI) form s — required when pigs are moved from farm to slaughter — and made the whole process electronic.

Dorothea Schiemann of Bpex says: “The producer fills in details of his consignment online before sending them for slaughter and the abattoir is emailed the information automatically early in the morning before the pigs arrive. As before, the abattoir confirms the number of pigs received, any pigs dead on arrival and the consignment’s unloading time. Only now, the information will be submitted online, which is quicker than handling the paper form s. The information is automatically uploaded to the central government database and a copy is sent to the local authority, so there is no longer a need for abattoirs to post AM L2 form s.” At the moment, the project covers farm -to-slaughter movements only, with farm -to-farm and farm -to-market/show to follow in due course. The system is funded by Defra and is free to use — all that is needed is a PC and internet access.

Such system s can save plants money, says Walsh. “The Meat Hygiene Service used to have to record this manually through the day and would spend a couple of hours at the end of shift completing their paperwork. This double entry can be eliminated to save time and money at the end of the day, as there is direct input through a portable touch screen interfaces at the time of inspection.” Similar system s for the whole supply chain may soon be developed for use by the beef and lamb sectors too, she says. In the abattoir Computers are also playing an increasing role in the slaughter hall. Computer-controlled stun monitoring systems are now making the processing of animals more accurate. Such system s can monitor the precise voltage delivered and are particularly useful in the halal sector for checking that an animal is properly stunned, but still alive before slaughter.

One such system , called a Stun Assurance Monitor that has been developed by M eat and Livestock Commercial Services and Hellenic System s, is now in use in a number of plants. Hellenic has also developed the web-based booking-in and vet health systems mentioned above, as part of a wide portfolio of IT and computer-based system s designed to help with managing the whole supply chain. These include both hardware and software systems for delivery of livestock to plants and then monitoring them, processing , warehousing and process automation.

Just a few years ago, the very latest and fastest computer technology was only available for use in offices, because it was not designed for work in industrial environments. All that has changed following the development of a new generation of processing chips. As Peter Kettell, UK sales manager at Emydex Technology, explains, these new low-power chips help reduce the amount of heat that computer systems generate, making them adaptable for use in meat plants. Chip development has been thanks to the development of smaller, smarter technology, such as net-books, smart phones and, now, tablet PCs “This means that almost every new processor chip developed has a low-power version from day one,” says Kettell. “It has opened up the market for industrial computing. Until recent times only a limited number of manufacturers were producing stainless steel, sealed PC terminals for use in a meat plant environment. These producers were typically also producing the software system s to run on those terminals. The issues related to heat meant these terminals tended to run with low-performance processor chips, resulting in limitations in what could actually be achieved with the software. Another issue was the cost. Due to the limited numbers in which they were produced, these terminals were sometimes prohibitively expensive.

“Today there are many manufacturers producing high-speed environmentally sealed machines with large touch screen monitors, capable of running any software with high-quality graphics and high-speed interfaces. Because these machines are built in much larger quantities, the price has come down dramatically.”

This revolution in hardware availability has also resulted in specialist software suppliers being able to supply the m eat industry with what they have been lacking for many years — namely state-of-the-art software that runs with the same efficiency and high availability as the software program s that are being run on office PCs. Meat processing groups, which have experienced the old and the new technology, have tuned in to the fact that buying software and hardware from the same supplier is no longer a necessity, says Kettell. “In fact, if the hardware requirement is large enough, the savings that can be made in buying industrial PCs, printers, scanning terminals, scales and so on directly from the manufacturers can often go a long way to paying for the software they wish to run on them . If hardware is no longer the mystery it used to be, there’s no longer a justification for providing profits to a middle man.”

Similarly, software from pure software developers is always going to be a better choice for long-term usability, claims Kettell. Such suppliers rely on the continual updating of their offerings to make a living. In today’s world there should be no place for so-called ‘closed-in’ software applications. There are perfectly adequate security measures built into modern off-the-shelf, industry-standard databases to enable applications from multiple authorised software suppliers to access the same data. This means that if a company’s current software supplier program s are not doing the job effectively, it should be possible to purchase software from a different supplier to complement what is already in use, sharing the same database and reporting on the same data. Another company benefiting from the increasing willingness of companies to shop around for hardware and software from different sources is Manchester-based Distec, which sells industrial data-capture products into the food sector. Phil Molloy of Distec says: “Our business really is growing significantly at the moment; processors and manufacturing companies are finding that significant savings can be made by purchasing direct, rather than buying what is usually a badged product from a system s provider.”

The opening up of hardware availability has enabled software development companies such as Emydex Technology, System s Integration and HCS Remora to rapidly grow and gain a foothold in the marketplace. Such companies have to constantly evolve and develop new software, which has to stand up and be sold on its own merits.

Most software products for the meat industry have been developed from the bottom up, being designed to operate as a low-cost stand-alone solution. These system s have typically been linked together to give central control of data and central reporting, with additional programs being added. The problem with such systems, claims Kettell, is that they are usually limited by the basic functionality of the stand-alone systems at their heart. More modern system s are built ‘top down’, where the most important element is communication with higher-level systems, thus ensuring common data files.

Additional functionality required from a dedicated m eat plant control system is never going to be satisfied by a mass-market enterprise resource planning (ERP) or financial system , says Kettell. Such functionality includes kill line payment calculations, production yield reporting, stock management of products at individual pack/box level, carcases in chill with all the varieties of cuts available, monitoring of individual transactions, and compiling them into usable management data.

Nowadays, there should be no limits as to what data can be captured from the shop floor, by using high-power shop floor computers together with touch screen operator interfaces. Kettell also claims that there is no reason why all terminals and printers should not be running on either a wired or wireless ethernet connection. This leads to higher performance, greater efficiency and better manageability.

Devices no longer have to be slaves to trailing cables, he says, opening up many possibilities for portable equipment in smaller multi-species kill plants, while still giving them the opportunity to invest in state-of-the-art networked equipment, rather than have to rely on small self-contained systems with limited flexibility.

Extract from story originally published in Meat Trades Journal 26th November 2010

Meat Trade Journal

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Filed Under: Company News, Press/Media

Kepak gets the Emydex Treatment

2nd September 2010

kepak-frozen-division-banner
Emydex technology was formed over six years ago with the aim of designing and developing data capture and production management software for the food industry based on open technologies. Emydex’s founders spotted a gap in the market place, as at that time the majority of available systems were unreliable, out-dated and tied to specific hardware suppliers.

Roll on six years and today Emydex software is in daily operational usage in over 30 plants owned by some of the largest single and multi-site food processors in Ireland and the UK, such as Dawn Meats, Dunbia the Kepak Group and O’Kane poultry.

Greater Control

Kepak’s journey with Emydex began in 2007. “Previous to Emydex, we had a number of separate in-house systems that weren’t integrated, so it was difficult to gain a true real time view of production. The Emydex platform gives us greater control of our production, better visibility of data, and a better understanding of the data that is critical to drive our business including Yields and Traceability,” says Jim O’Neill, group IT manager with the Kepak Group.

Today Emydex is running end to end in Kepak’s beef slaughter and processing plants in Clonee, Kilbeggan, Hacketstown, Athleague, Cork and Ballymahon. Emydex’s Lamb kill lines are scheduled to go live in Kepak’s Hacketstown and Athleague plants over the next few weeks. “We’re currently working on a project to complete our last Emydex project in Ireland, Cork Retail. We’ll also be looking at our Wakefield plant in the UK, and hope to have the implementation well advanced by year end,” says Jim O’Neill.

“What’s different about Emydex is you’re working with people who understand the demands of the food industry very well. Sometimes end users don’t always know what they want, Emydex have the ability to visualise an idea, without knowing the final solution, and see it through to completion” Industry knowledge coupled with a flexible approach to development allows for the delivery of solutions that adapt to suit customer business processes rather than the other way around. Jim O’Neill continues: “Our previous production management system was developed in-house. For Emydex to deliver a system to Kepak that offers the same level of flexibility, whilst at the same time being a totally reliable and robust solution, is testimony to how well Emydex software has been developed and deployed.”

Unique Feature

One of the unique features of the Emydex system is the Carcass management module. This incorporates a Carcass Splitting engine used to break down and track quarters, and maintain stock in terms of derived weights. “Carcass management gives customers the ability to maintain accurate carcass stocks from time of kill to through boning and dispatch,” Jim O’Neill points out.

Another big win for Kepak was the introduction of a Work Order control process that sits over the whole production process.“Production Work orders are generated in Emydex and issued to the floor so that operators can no longer process without an order on system – a big gain for us,” he explains. The notion of incorporating Work Order control to manage production is an optional feature of the system.

Warehouse Management

“Emydex’s Warehouse management system is the single biggest bonus to Kepak. We are a fast moving business with a high volume of stock movements. With Emydex we now have complete warehouse control and real time stocks down to scan level, without having to compromise on functionality,” adds O’Neill. This functionality includes real time validation at point of scanning an order, where the system warns operators of any discrepancies that arise during order picking, allowing them to take corrective action.

The Kepak group IT manager concludes: “The best way to sum up Kepak’s experience with Emydex is to say that Kepak have experienced operators and supervisors who are 20 years with the company, who with 15 minutes of training are not only competently using the Emydex system every day, but more importantly openly acknowledge how essential and valuable the Emydex system is in assisting them with their day to day tasks.”

Food and drink business
Food & Drink Business Europe, August/September 2010

For more information on the Emydex system click here or contact Emydex on +353 1 8855990

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Filed Under: Beef, Carcass Management, Company News, Customer News, ERP Systems Integration, Europe, Industry News, Kill Line & Settlements, Lamb, Meat, Packing Management, Press/Media, Production Planning, Traceability Reporting, Warehouse Management, Yields & Costings

Getting an upside out of a downturn

8th January 2009

Silicon Republic

The recession marks an important era for business incubation. It allows start-ups that may otherwise have given up the scope to work on ideas that could drive much-needed efficiencies in Irish industry.

A high proportion of the companies that emerge from business incubation centres around the country are technology-based, and the economic downturn presents both opportunities and problems for such firms.

Some have found their market simply doesn’t exist anymore because corporate customers are cutting back wholesale on technology investment, or a particular industry has changed radically – financial services being the most obvious example.

However, bad economic times can be advantageous for certain technology firms. As Ken Germaine, chief executive of the BASE Enterprise Centre in Dublin 15, points out, as large companies try to downsize in terms of staff, they will place more emphasis on technology to drive efficiencies.

“During a recession, many companies slow down, many survive and a small number make a hell of a lot of money,” he says. “This period is important for incubation because a lot of people leaving companies have business ideas they want to subcontract into those companies or into the open market.

“If you put 100 people into incubation, you can expect 20 or 30 to come out at the other end [generally after three years] successfully, and two or three of those to potentially be an Apple or an Iona Technologies.”

One company that successfully left the BASE centre this year following three years’ incubation is Emydex. The company’s iWAMS system is a one-stop traceability solution for the food-processing industry. Not only has the recession had no ill-effects on the firm’s business so  far, but the pork-ban crisis also helped the company as it raised awareness for the need for traceability solutions, says technical director James Grennan.

He and his partner in the business, Redmond Burke, had both worked in the food-processing sector for many years, which gave them a deep understanding of what customers needed. “Most solutions available were hardware-based, such as weighing equipment, and we recognised the demand for software solutions that would offer traceability with added value,” he says.

iWAMS is designed to work with industrial touchscreen PCs, Wi-Fi networks, any terminal printer with Windows drivers and many other industrial data-capture hardware such as weighing scales, Bluetooth scanners, radio frequency identification (RFID) and so on. The idea is the system takes information from various points in the factory, connects it together and then sends it back to users in a simple front-end, allowing them to predict the best way to process or produce the product.

“When we came to the incubation centre, we started with a blank sheet of paper and didn’t know how receptive the market would be to us. We built prototypes and our first breakthrough came when we showed these at a small stand at the Fingal Enterprise Board food show in the RDS,” says Grennan.

“In terms of technology, we are looking at ways to get RFID working cost-effectively, as well as how our solution could be applied to different markets such as logistics and warehousing in other industries. In the long term, we want to get into franchising and licensing the technology.”

The concept of business incubation first caught on in Ireland in the Eighties, and there are now 20 campus-based innovation centres and 105 community enterprise centres offering incubation facilities, which range from space to support services such as mentoring.

“Ever since the Whitaker report in the Fifties, one of the main objectives of bringing in foreign direct investment to this country was to give people access to high-quality skills and then spin this off into indigenous industry,” says Germaine.

“This has happened, but I don’t think we in Ireland have been as good as we could have been in getting the message across that a lot of high-tech and low-tech businesses that went through incubation have been successful.”

By Sorcha Corcoran

Creating real market solutions for the meat industry.

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Filed Under: Company News, Press/Media

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