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Europe

Home / Archives for Markets / Europe

Interfrigo Coldstore system enhanced with Food Allergen controls

25th April 2012

Interfrigo Brand

Interfrigo is the largest independent cold store in Northern Ireland, operating a 136,000 sq ft state-of-the-art cold store with storage capacity for 20,000 pallets. The Interfrigo coldstore provides 3rd party cold storage for a number of local and international food producers including many of Emydex’s food processing customers. Interfrigo looked to Emydex to replace their existing warehousing system back in early 2011.

“As we manage stock on behalf of some large Food Processing companies who also operate Emydex’s Production Management systems in their factories, it made sense for Interfrigo to replace our existing legacy WMS with Emydex’s Warehouse Management Software system” explains Brendan McAlonan, Interfrigo’s Operations Manager. “The Emydex warehousing system provides Interfrigo with all the usual capabilities you would expect to find in a full-blown Warehousing system, but in addition it provides us with real-time electronic links to our customers who are also using Emydex’s factory floor system. The benefit of this is the ability to manage stock transfers and sales order picking requests instantly and accurately”.

Using Emydex’s ‘Intersite-transfers’ feature our customers also running Emydex are able to dispatch and trace shipments into and out of the Interfrigo Cold Store seamlessly. On the Interfrigo side, goods are verified once received, put-away, picked and dispatched all via Emydex, with the ability to break-down and rebuild pallets to fulfill sales orders as required. Emydex were able to enhance their system to also run a version of Emydex on truck-mounted terminals in all our fork-lifts.” The Emydex system is stable and reliable, easy to use, and totally flexible to allow us to create new forms or reports required by the business without any great hassle” added McAlonan.

Following on from the original implementation, Legislative and Customer driven demands have been introduced requiring the management and reporting of food allergens contained within any food products stored in the Cold Storage facilities. Emydex have further extended their warehousing system to capture and report on the details of any specific allergens contained within every product stored on behalf of Interfrigo customers.

Using Emydex, Interfrigo now electronically record details as to which food products contain allergens such as milk, eggs, wheat, peanuts, shellfish and soybeans etc. whether in powder, liquid or solid form. Once Allergen details have been captured and recorded electronically in Emydex, this allows Interfrigo to review options around storage and put-away to ensure foods containing certain Allergens are stored separately from those without. It also means dispensing with and manual paper-based food allergen control systems and allows for instant and accurate reporting on the food allergen status for all food stocks stored within the cold stores.
For more information on the Emydex system click here or contact Emydex on +353 1 8855990

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Filed Under: Cold Storage, Customer News, Europe, Industry News, Packing Management, Traceability Reporting, Warehouse Management

Oliver Carty opt for an Emydex and NAV blended software solution

10th April 2012

Oliver Carty was set up in 1960 by Oliver Carty and is now run by his son Ted Carty. Located in Athlone, Co. Roscommon in Ireland, Oliver Carty produce a range of value add retail products for the majority of Ireland’s leading retailers. They are the biggest producer of bacon and rashers in Ireland, and have won numerous awards for their products including Best Organic Meat Product, Super Valu’s Irish Food producer of the year (2011).

Oliver Carty contacted Emydex in early 2011 with a requirement to replace their existing Production Management Software systems supplied by a number of different software companies with a single system to manage their entire production process spread across their two factories. “We operated an amalgamation of three different systems which was extremely slow to use, and gave little in the way of data and reporting” Justin Lennon, Key Accounts manager with Oliver Carty explained. The original systems in place at Oliver Carty’s included an Intake system, a separate warehousing dispatch system and a Scanvaegt system comprising multiple end-of-line box labelling stations.

After a site visit and analysis of their existing systems, Emydex proposed to implement their replacement Production Management system in two initial project phases.

In phase one Emydex’s Warehouse Management system was implemented running in parallel with their existing Intermec dispatch system. After a few days of successful parallel running the Intermec system was switched off. The system was then extended to cover the intake of raw materials and dry goods; together with dry goods and finished goods stock control which allowed the existing Intake system to be removed. The Emydex Warehousing system was integrated to their existing Scanvaegt packing stations to retrieve packing transaction data, as well as interfaced to their in-house financial system to retrieve sales orders, purchase orders as well as master data files such as products, customers, suppliers and depots etc.

Phase 2 of the Emydex implementation covered the replacement of Oliver Carty’s Scanvaegt system with Emydex packing station software, adding new production management functionality including line yield reporting and packing against production orders. “When dealing with the retail sector it is vitally important to be able to give our customers the information they are looking for and to do so quickly. Since we moved to Emydex we have been able to provide an array of information to ourselves and our customers in a matter of seconds. Also the time taken to scan an order has halved” said Justin Lennon

Now that the Emydex implementation has bedded in, Oliver Carty have opted to replace their existing financial system with Microsoft Dynamics NAV financials using Emydex’s recently developed bridging software to NAV (called a NAV granule) built in conjunction with Microsoft NAV gold partner company, Simply Dynamics. “The benefits of implementing NAV with Emydex is NAV can handle variable/catch weights better than most other financial packages on the market, and leaves Oliver Carty scope to extend their NAV system into other areas of the business such as CRM for example”, said David McMahon, CEO with Emydex.
For more information on the Emydex system click here or contact Emydex on +353 1 8855990

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Filed Under: ERP Systems Integration, Europe, Pork

Liffey Meats opt for Emydex Kill line system

15th December 2011

Liffey Meats Branding

In November 2011, Liffey meats started a new chapter in the history of Ballinasloe by processing the first cattle in their new state of the art meat factory in the town. This Emydex Beef kill line system currently incorporates Lairage booking, Sequencing and Grading terminals as well an offal packing station, Carcass dispatch station and a Beef Payments system with links to Liffey Meats flagship processing plant in Ballyjamesduff. The Mallon family who own and operate Liffey Meats, have three state of the art processing plants located in Cavan and Carlow and Galway Ireland. An Emydex implementation team deployed their kill line system from green-light to go-live within 10 days starting from scratch.

Commenting on the roll-out, Derek McDermott, Financial Controller with the Liffey Meats group said “I was impressed to see how quickly the Emdyex team were able to deploy their kill line traceability system into our new slaughter plant in Ballinasloe without having previous worked with the Liffey Meat’s group. Their kill line and payments systems went live without incident, and have been functioning stably ever since. We initially opted to install Emydex’s standard beef kill line system, but soon after go-live realised there were many business specific reports as well as specific system customisations required to match our existing business processes. Again the Emydex team were able to code these requirements up for us without hassle in a short space of time. It’s early days for Liffey Meats as an Emydex customer, but so far, so good. Their support structures are solid also.”

David McMahon, Emydex CEO said “it’s rewarding to see that after 5 years of product design and development, Emydex today have a full suite of robust and stable software systems that can be installed into different working environments with the minimum of effort and fuss. Well done to all those who worked on the Ballinasloe rollout Algis, Carl and especially to Daniel, our technical delivery manager for going the extra mile.”

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Filed Under: Beef, Europe, Industry News, Kill Line & Settlements, Meat

Emydex Beef Kill Line goes live in Euro Farm Foods.

2nd June 2011

Euro Farm Foods
Euro Farm Foods operate a beef slaughter plant at Cooksgrove, near Duleek in Co. Meath. The present business is unrecognisable from the small local abattoir taken over in 2001 by Michael & Agnes Fox. Continuous investment in infrastructure and personnel has helped the business establish and succeed in a demanding customer driven market.

With a view to further development of the business, in late 2010 Euro Farm Foods decided to upgrade from their previous factory software system to Emydex’s Kill line and Carcass Management system. After a period of design, installation and implementation, the go-live was complete in June 2011.

The Emydex lairage system in Euro Farm Foods links to both the AIMs and Bord Bia’s Quality Assurance systems in real-time, retrieving and verifying animal details, as well as farm quality assured status. Their upgraded kill line system includes an ear-tag sequencer, Grading/Weighing Stations, as well as Carcass Dispatch and Offal Packing terminals. Euro Farm Foods now also operate Emydex’s multi-currency Cattle payments system for animal settlements and cheque/remittance printing. The payments module also provides Euro Farm with the functionality to interface with their financial software package.

Commenting on the Emydex project, Ciaran Boyle, Financial Controller with Euro Farm Foods said; “Any decision to switch management information software is difficult due to a multitude of factors involved. After researching the factory software options which would best fit our business, we were impressed by the product and the people that are Emydex. It was reassuring to discuss our needs with people who knew and understood our business. This worked particularly well during the development of the cattle payments module. Difficulties encountered during the implementation process were not allowed become problems with agreed solutions delivered. Users have the benefits of improved accurate and reliable business reporting, stock controls, traceability and quality information. The support tools and staff also deserve a mention. Their assistance has been of particular help to our business.”

David McMahon, Emydex CEO added ‘as Euro Farm Foods are a single plant customers it was crucial Emydex provided Euro Farms with a cut-over to Emydex with as little disruption to production as possible. We initially implemented our Carcass dispatch module on an offal packing and carcass dispatch terminals, while interfacing back to their existing kill line system to extract and report on kill line activity. Once we were happy offal packing and carcass dispatch were all working fine, and the reports were correct we swapped out their existing kill line and payments systems with Emydex and switched over to Emydex entirely.
For more information on the Emydex system click here or contact Emydex on +353 1 8855990

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Filed Under: Beef, Carcass Management, Cold Storage, Customer News, ERP Systems Integration, Europe, Kill Line & Settlements, Packing Management, Traceability Reporting, Warehouse Management, Yields & Costings

Emydex Lamb Kill Line system’s now live in Kepak plants

21st March 2011

Emydex’s Lamb Kill Line system was implemented in Kepak’s Hacketstown Lamb slaughter plant in February 2011. Following on from a go-live of the same Lamb kill line system In Kepak Athleague in December 2010, this latest system go-live marks the completion of Emydex’s upgrade to all of Kepak’s kill lines in Ireland with six kill lines now running on Emydex, four of which are beef. This leaves only the Beef and Lamb kill lines in Kepak’s Wakefield plant in the UK due for completion in August 2011.

Similar to the Emydex Beef system, the Lamb kill line system allows for online real-time validation of a farmer’s status within Bord Bia’s Lamb Quality Assurance Scheme. This operates at Lamb lot level giving instant feedback as to whether Lamb farmers qualify for the Bord Bia quality assurance scheme or not.

The capacity also exists with the Emydex system for online integration to the Department of Agriculture’s AIMS system for notifying DAFF of animal movements to slaughter factory and kill. Kepak are using the AIMS system for reporting Beef movements in all of its beef kill plants.

Features of the Emydex Lamb kill line system include:

  • High Speed Lamb Processing
  • Automatic destination code assignment
  • Operator friendly running totals
  • Tally roll printing
  • Automatic switching to next lot when current log complete on Ear tag station (Sequencer)
  • Post grading lambs are assigned individual IDS by the system allowing for full traceability on entering boning hall and dispatch

Commenting on the recent Lamb Kill line systems going live, Jim O’Neill, Group IT Manager with the Kepak Group said “it became apparent that our existing Lamb kill line system had approached end of life and additionally any changes required for future advancements would be difficult to undertake. Accompany this with further enhancements at both the Lairage stage (AIM’s and Bord Bia checks) and floor based data collection terminals (QC based activity) as well as the fact we use Emydex now door-to-door it became an easy decision to make.”

O’Neill added “On ‘go-live’ everything went smoothly in both Athleague and Hacketstown and I personally could not ask for more on this. The added fact that data is now more accessible / structured for reporting as well as having the full support of Emydex who understand the meat business is a huge help for any future regulatory changes or internal customisation and it has proven an extremely successful rollout for Kepak on not just the lamb but also the beef implementations to date.”

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Filed Under: Beef, Carcass Management, Customer News, ERP Systems Integration, Europe, Industry News, Kill Line & Settlements, Lamb, Packing Management, Traceability Reporting, Warehouse Management, Yields & Costings

Kepak gets the Emydex Treatment

2nd September 2010

kepak-frozen-division-banner
Emydex technology was formed over six years ago with the aim of designing and developing data capture and production management software for the food industry based on open technologies. Emydex’s founders spotted a gap in the market place, as at that time the majority of available systems were unreliable, out-dated and tied to specific hardware suppliers.

Roll on six years and today Emydex software is in daily operational usage in over 30 plants owned by some of the largest single and multi-site food processors in Ireland and the UK, such as Dawn Meats, Dunbia the Kepak Group and O’Kane poultry.

Greater Control

Kepak’s journey with Emydex began in 2007. “Previous to Emydex, we had a number of separate in-house systems that weren’t integrated, so it was difficult to gain a true real time view of production. The Emydex platform gives us greater control of our production, better visibility of data, and a better understanding of the data that is critical to drive our business including Yields and Traceability,” says Jim O’Neill, group IT manager with the Kepak Group.

Today Emydex is running end to end in Kepak’s beef slaughter and processing plants in Clonee, Kilbeggan, Hacketstown, Athleague, Cork and Ballymahon. Emydex’s Lamb kill lines are scheduled to go live in Kepak’s Hacketstown and Athleague plants over the next few weeks. “We’re currently working on a project to complete our last Emydex project in Ireland, Cork Retail. We’ll also be looking at our Wakefield plant in the UK, and hope to have the implementation well advanced by year end,” says Jim O’Neill.

“What’s different about Emydex is you’re working with people who understand the demands of the food industry very well. Sometimes end users don’t always know what they want, Emydex have the ability to visualise an idea, without knowing the final solution, and see it through to completion” Industry knowledge coupled with a flexible approach to development allows for the delivery of solutions that adapt to suit customer business processes rather than the other way around. Jim O’Neill continues: “Our previous production management system was developed in-house. For Emydex to deliver a system to Kepak that offers the same level of flexibility, whilst at the same time being a totally reliable and robust solution, is testimony to how well Emydex software has been developed and deployed.”

Unique Feature

One of the unique features of the Emydex system is the Carcass management module. This incorporates a Carcass Splitting engine used to break down and track quarters, and maintain stock in terms of derived weights. “Carcass management gives customers the ability to maintain accurate carcass stocks from time of kill to through boning and dispatch,” Jim O’Neill points out.

Another big win for Kepak was the introduction of a Work Order control process that sits over the whole production process.“Production Work orders are generated in Emydex and issued to the floor so that operators can no longer process without an order on system – a big gain for us,” he explains. The notion of incorporating Work Order control to manage production is an optional feature of the system.

Warehouse Management

“Emydex’s Warehouse management system is the single biggest bonus to Kepak. We are a fast moving business with a high volume of stock movements. With Emydex we now have complete warehouse control and real time stocks down to scan level, without having to compromise on functionality,” adds O’Neill. This functionality includes real time validation at point of scanning an order, where the system warns operators of any discrepancies that arise during order picking, allowing them to take corrective action.

The Kepak group IT manager concludes: “The best way to sum up Kepak’s experience with Emydex is to say that Kepak have experienced operators and supervisors who are 20 years with the company, who with 15 minutes of training are not only competently using the Emydex system every day, but more importantly openly acknowledge how essential and valuable the Emydex system is in assisting them with their day to day tasks.”

Food and drink business
Food & Drink Business Europe, August/September 2010

For more information on the Emydex system click here or contact Emydex on +353 1 8855990

Request a Demo

Filed Under: Beef, Carcass Management, Company News, Customer News, ERP Systems Integration, Europe, Industry News, Kill Line & Settlements, Lamb, Meat, Packing Management, Press/Media, Production Planning, Traceability Reporting, Warehouse Management, Yields & Costings

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