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Emydex

Food Processing Software Solutions

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Home / Software – Kill Line

Software – Kill Line

Software Module | General

SOFTWARE MODULE | PRIMARY PROCESSING

Kill Line Software

Real-time kill line control, VET inspection and carcass traceability for abattoirs processing beef, lamb, pork and poultry.

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About this module

One system. Full control from stun to chiller.

The Emydex Kill Line module is deployed in over 60 abattoirs across 16 countries and four continents, covering beef, lamb, pork and poultry processing.

It is fully configurable to match each customer's exact requirements through the Emydex Business Logic layer.

End-to-end livestock scheduling: manage bookings, appointments and deliveries, and plan daily kill agendas with throughput tracked against expected versus booked numbers
Weighbridge integration
Improved animal welfare monitoring and management
VET inspection and full carcass traceability: capture VET defects and remarks, with head, hide/skin and offal traceability and inspection against individual animals
Intuitive, user-friendly interfaces
PLC integration to improve efficiency and reduce labour
Real-time data capture, reporting and dashboards to monitor KPIs and throughput
Animal payments and government integration: generate RCTIs for the ERP system and farmer feedback, with integration to government animal identification and tracing databases
Kill Line Features

Eight capabilities. One kill line platform.

Configurable across plants, environments and operational requirements. Click any feature to explore.

  • Government Database Integration
    Direct integration with national livestock identification and tracing systems.
  • Kill Agenda
    Prioritise and sequence the order in which lots are killed.
  • Sequencing
    Registers the death of the animal and allocates a unique Emydex body number.
  • VET Inspection
    Real-time capture of VET carcass, offal and head inspection faults.
  • Hides & Skins
    Full inventory and traceability of hides and skins from the kill floor.
  • Re-inspection
    Capture re-inspection data and trend recurring issues.
  • Classification
    Classifies all species against local regulatory standards.
  • PLC Integration
    Full PLC integration to automate carcass routing.
Government Database Integration
Government Database Integration
Direct integration with national livestock identification and tracing systems.

The Emydex system integrates with the relevant government systems to ensure compliance for animal tracing and identification, including:

  • Animal Identification & Movement (AIMS) – Ireland
  • ScotEID – Scotland
  • Cattle Tracing System (CTS) – Great Britain
  • National Livestock Identification System (NLIS) – Australi
  • National Animal Identification & Tracing (NAIT) – New Zealan
  • Canadian Livestock Tracking System (CLTS) – Canada
Kill Agenda
Kill Agenda
Prioritise and sequence the order in which lots are killed.

Customers can use the Emydex kill agenda to prioritise the order that lots are killed.

  • Sort lots based on potential contamination or cleanliness levels, or sort manually against other factors
  • Split or merge lots as required
  • Update details such as condemn status directly against the lot
Sequencing
Sequencing
Registers the death of the animal and allocates a unique Emydex body number.

The Emydex sequencing process registers the death of the animal in the Emydex system.

  • Allocates a unique Emydex body number, whether animals are uniquely identified by ear tag or processed as part of a mob
  • Captures defects and downgrades at the point of registration
  • Integrates with stunning devices to capture stunning metrics against individual bodies
VET Inspection
VET Inspection
Real-time capture of VET carcass, offal and head inspection faults.

Emydex software allows customers to capture VET carcass, offal and head inspection faults and defects against individual animals in real time.

  • Classifies defects as producer or factory faults, which can be used to adjust livestock payments
  • Enables carcasses or offal products to be condemned directly from the inspection terminal
  • Flags carcasses for re-inspection where required
Hides & Skins
Hides & Skins
Full inventory and traceability of hides and skins from the kill floor.

The Emydex system maintains the inventory of hides and skins captured from the kill floor.

  • Traces hides and skins back to the individual carcass where required
  • Captures and reports on defects against skins to support quality improvement
Re-inspection
Re-inspection
Capture re-inspection data and trend recurring issues.

Captures re-inspection information against individual bodies.

  • Supports weighing, or simply recording removed defects and corrective actions
  • Reports on KPIs for issues and trends the most commonly occurring problems
Classification
Classification
Classifies all species against local regulatory standards.

The Emydex system can classify all species of meat and poultry following local classification regulations.

  • Generates destinations to group animals and improve sortation efficiency and accuracy
  • Supports the chiller pull-out process
PLC Integration
PLC Integration
Full PLC integration to automate carcass routing.

The Emydex system enables automation by fully integrating with PLCs to control the routing of carcasses throughout each process.

  • Automates stunning capture and chiller sortation
  • Improves efficiency and reduces reliance on manual labour
Our Clients

Trusted by industry leaders worldwide

View all customers
emydex-customer-logo-qk-cold-stores
ex-sustainable-beef
Wammco International
Opean Ocean - Emydex Client
Murray's Chicken
Dawn Pork & Bacon
Staunton Foods
Castletownbere Fishermans Co-op
Irish Country Meats
Irish Casings - Emydex Client
Kavanagh Meats
Sunrise-farms - Poultry
Do me a flavour
Cape Karoo
Customer success

See it working in the field

Customer Spotlight | Sustainable Beef
“For processing companies, there’s only one choice: Emydex.”
ex-sustainable-beef

Kris Smith, Manager, Sustainable Beef | North Platte, Nebraska, US

1,800

Day-One Traceability

One Integrated Platform

Cattle processed per day

Full end-to-end traceability and reporting from launch

Single MES and EQMS solution, from kill line to plant floor

Emydex platform

Connect to the full module suite

Each module sits on top of the core platform and plugs seamlessly into the next.

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Our team knows food processing. Every demo is tailored to your species, your plant layout and your operation.

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